Recall 25V644000 — ELECTRICAL SYSTEM:STARTER ASSEMBLY Defect in 2019-2025 BMW 840I
RECALL This recall affects up to 145,102 vehicles.
Recall Summary
| NHTSA Campaign | 25V644000 |
| Manufacturer | BMW of North America, LLC |
| Vehicles Affected | 145,102 |
| Component | ELECTRICAL SYSTEM:STARTER ASSEMBLY |
| Date Notified | |
| Affected Vehicles |
Defect Description
BMW of North America, LLC (BMW) is recalling certain 2020 340I, X6, 2020-2025 840I, 2020-2022 740LI, 2019-2020 X7, and X5 vehicles. After repeated attempts, the starter motor may overheat from an electrical overload.
Safety Consequence
An overheated starter motor can ignite nearby combustible material in the engine compartment, increasing the risk of a fire.
Remedy
Dealers will replace the engine starter, free of charge. This recall includes vehicles repaired under recall 24V576 and those owners will need to have their vehicle repaired again. Owner notification letters were mailed February 9, 2026. Owners may contact BMW customer service at 1-800-525-7417. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov November 17, 2025.
Related Recalls for BMW
| Campaign | Vehicle | Component | Date | Affected |
|---|---|---|---|---|
| 25V871000 | 2015 BMW 228I | AIR BAGS:SIDE/WINDOW:HEAD | 851 | |
| 25V636000 | 2022 BMW 230I | ELECTRICAL SYSTEM:STARTER ASSEMBLY:RELAY | 199,674 | |
| 25V857000 | 2025 BMW X3 | STEERING:LINKAGES:DRAG:POWER ASSIST SYSTEM | 36,922 | |
| 25V748000 | 2000 BMW X5 | AIR BAGS:FRONTAL:DRIVER SIDE:INFLATOR MODULE | 5,361 | |
| 25V717000 | 2026 BMW X2 | SEAT BELTS:REAR/OTHER:RETRACTOR | 1,024 | |
| 25V700000 | 2018 BMW 328D | FUEL SYSTEM, DIESEL | 112 | |
| 25V556000 | 2026 BMW X5 PLUG-IN HYBRID | VISIBILITY:WINDSHIELD:CRITICAL FASTENERS | 1,406 | |
| 25V470000 | 2023 BMW I4 | ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY | 136 | |
| 25V671000 | 2026 BMW X4 | VISIBILITY:WINDSHIELD:CRITICAL FASTENERS | 3 | |
| 25V643000 | 2026 BMW M4 | ELECTRICAL SYSTEM:WIRING:POWER DISTRIBUTION MODULE/IPDM | 4 |