NHTSA Complaint #11700389 — 2021 TESLA MODEL Y

The front suspension on my 2021 Tesla Model Y developed progressive creaking and groaning noises during low-speed turning, especially in parking lots or when maneuvering. The noise began intermittently around 45,000 miles and became much louder by around 86,000 miles, which made me concerned about a potential safety issue before a long family trip. The sound comes from the front lower suspension area and indicates that something may be loose or failing. I am worried about the possibility of losing steering control if the suspension components separate or shift while driving, especially with my children in the car. The Tesla Service Center in Lisle, Illinois inspected the vehicle and informed me that both front lower lateral links and both front lower compliance links must be replaced (all four front suspension links). The repair estimate is about $1,600. This problem appears identical to the condition described in Tesla’s campaign/recall SB-21-31-003 / NHTSA 21V835, which involves improperly torqued front lower lateral link fasteners on 2020–2021 Model Y vehicles. My vehicle shows identical symptoms and identical components, but my VIN does not appear in the recall. I contacted Tesla corporate support by email requesting a safety/goodwill review, but I have not received any response. I believe this issue is safety-related and may indicate that more vehicles should be included in the existing recall. I am attaching the Tesla service diagnosis confirming the required replacement of all four front suspension links.