NHTSA Complaint #11691842 — 2022 ACURA MDX

Upon normal highway driving a couple of months ago, began to notice shifting that was not smooth and rpm "surges" on hills despite constant throttle. Upon taking car to dealer, inspection revealed an internal spline failure between transmission and transfer case. Lead mechanic explained it was not the first he had seen of this model and that it was clearly internal and caused by a manufacturing and/or assembly defect. I caught the problem early enough to not have a complete car failure; however, left untreated, it would lead to a transmission failure. The remedy was a full transmission and transfer case replacement, with repair costs exceeding $13,000. Given car had 84,000 miles, it was not covered by 70,000 Power Train Warranty from Acura. Pictures of parts below.