NHTSA Complaint #11687926 — 2014 GMC SIERRA 1500

The vehicle’s frame has severely rusted to the point of structural compromise. My certified mechanic determined on December 10, 2024, that the frame could not pass the state safety inspection due to advanced corrosion. Welding is now required to restore structural integrity. The truck has remained inoperable and sidelined since that date. The frame is available for inspection upon request, and I have photos, repair invoices, and a mechanic’s written evaluation. This same frame was previously reworked by GMC twice: May 7, 2018 – Frame treated for premature rust. November 4, 2019 – Frame recoated after prior treatment failed due to improper descaling. Despite these reworks under GMC direction, the issue has progressed to a dangerous level. The structural integrity of the frame is compromised. A severely rusted frame puts occupants and others on the road at risk in the event of a collision, towing, or even regular driving. A weakened frame could lead to loss of vehicle control, failure to protect occupants in a crash, or catastrophic breakage of suspension or driveline components while in motion. Yes. The problem has been confirmed by an independent certified mechanic, who inspected the frame and advised that the rust is beyond surface level and requires welding to repair. They refused to weld during winter due to safety concerns and advised that the truck could not be driven or pass inspection in its current state. The vehicle was previously serviced under GMC’s direction in 2018 and 2019 by a GMC dealer (Weird GMC) to address early frame corrosion. However, the current failure has not yet been inspected by GMC directly since becoming undriveable in late 2024. I have reached out to GMC Customer Assistance and am awaiting a response. There were no dashboard warning lights or alerts for this issue. The only indications were visible signs of rust, which rapidly worsened after the 2019 rework. My mechanic noted signs of significant corrosion during routine servicing