NHTSA Complaint #11684814 — 2025 KIA EV9

Vehicle Information: 2025 Kia EV9 GT-Line AWD VIN: [XXX] Mileage: ~16,000 miles Component/Part Affected: Wheel studs / Wheel attachment system Summary: Multiple wheel studs (3 on one wheel, 2 on another) were found stripped/damaged on my [XXX] Kia EV9, making the vehicle unsafe to drive. This is a critical safety issue, as wheels cannot be properly secured and could detach while driving. Details: •The vehicle has been serviced exclusively at Kia dealerships (Winn Kia Fremont and Putnam Kia Burlingame, CA). •Putnam Kia Burlingame visits (7/31/25 and 8/29/25) involved seat motor repairs, multi-point inspections, and tire-pressure checks only. No wheel removal or rotation occurred there as per their confirmation. •Kia Fremont has performed all wheel/tire-related services and recently discovered the damage. •Photos show damage across two wheels (3 studs stripped on one, 2 on another). This suggests a consistent pattern of improper service (over-torquing or cross-threading), not isolated wear. Safety Concern: The vehicle is currently undriveable. Multiple compromised studs across two wheels increase the likelihood of wheel detachment while driving — posing a severe hazard to me, my family, and other motorists. Manufacturer Response So Far: •Kia Fremont has ordered replacement studs but says parts will take ~7 days. •I am seeking Kia’s confirmation that all repairs and a rental vehicle will be covered under warranty. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)