NHTSA Complaint #11677391 — 2024 HONDA CIVIC

The clutch system in my 2024 Honda Civic Sport Touring (VIN: [XXX]) failed completely at 8,126 miles, consisting of flywheel (#22100-5CD-018), friction disk (#22200-5CC-003), pressure plate (#22300-5CC-003), and release bearing (#22810-57A-006) - the exact parts Honda identified as defective in TSB 22-017 due to supplier production issues causing premature friction disc wear. The failure created immediate safety hazards including complete loss of power transmission in traffic, inability to accelerate or maintain speed, unpredictable gear engagement, and risk of being rear-ended when the vehicle suddenly lost power on busy San Diego roads, forcing an emergency roadside stop and towing. Mossy Honda Lemon Grove confirmed the failure (RO# [XXX]), documenting excessive heat causing excessive wear with hot spots all around pressure plate and clutch disc measuring only 5.24mm. Honda denied warranty coverage claiming user error without evidence, and Honda Customer Relations (Case #[XXX]) has provided no substantive response despite these being known defective components. Warning signs first appeared at approximately 4,000 miles with clutch slippage during uphill parking, progressively worsening to include burning smell, difficulty engaging gears, and slippage under normal acceleration before complete failure at 8,126 miles, though no warning lights appeared as manual transmissions lack clutch monitoring systems. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)