NHTSA Complaint #11673630 — 2017 HYUNDAI SANTA FE

The turbocharger failed on my 2017 Hyundai Santa Fe Sport 2.0T. It is still on the vehicle and available for inspection upon request. The turbo failure caused a severe loss of engine power, making acceleration dangerously slow and unpredictable, especially when merging onto highways or passing vehicles. This sudden reduction in power could have caused a rear-end collision or made it impossible to avoid faster-moving traffic. Yes. The failure was confirmed by two independent service centers: Mavis Tires and Brakes, and Tires and Trust in Pensacola, FL. Both observed loss of turbo boost and excessive oil consumption consistent with turbocharger failure. Yes. The vehicle was also inspected by Allen Turner Hyundai in Pensacola, FL. They did not detect the failure during their inspection, but the issue persisted and was documented by the other two shops. The check engine light came on around 118,000–119,000 miles. After that, the turbocharger lost significant power, making the vehicle unable to accelerate normally. At the same time, the engine began consuming oil at an abnormally high rate, requiring frequent top-offs between oil changes. This suggests internal oil seal failure in the turbo or related component issues. These symptoms are consistent with failed turbocharger bearings or seals, oil starvation, or blocked oil lines causing overheating and damage. Such failures can release oil and metal debris into the intake and exhaust systems, risking further engine damage or even fire. Hyundai previously issued a software update (KSDS) to detect early bearing wear in these engines, which my vehicle received in 2019 (Service Campaign 953). Despite this, the turbo failure still occurred, suggesting the underlying design or manufacturing issue may not have been fully resolved. I am requesting that NHTSA investigate this pattern of failures, given the safety risks of sudden power loss and potential fire hazard from oil leaks.