NHTSA Complaint #11673492 — 2012 FORD FOCUS

I am reporting a recurring safety issue with the DPS6 dual-clutch automatic transmission in my 2012 Ford Focus (VIN: [XXX] ). The vehicle intermittently fails to shift beyond 3rd gear while in motion, resulting in loss of acceleration and inability to maintain safe highway speeds. The most recent incident occurred in July 2025 while my son was driving. The car would not upshift past 3rd gear, forcing him to pull off the road. We took the vehicle to a Ford dealership, which ran diagnostics and ultimately identified diagnostic trouble code P2832: “Shift Fork B Position Sensor Circuit Low.” This error points to failure of the clutch actuator assembly, a key component of the DPS6 system. The dealership linked the issue to internal transmission component failure but stated the original warranty repair had already been used and no coverage was currently open. Ford Customer Relationship Center advised us to have the dealer submit through the Specialty Recall Program and to file a safety complaint with NHTSA. This failure is consistent with the issues outlined in Technical Service Bulletin (TSB) 16-0109, which addresses shuddering, hesitation, and shifting failure in Ford’s DPS6 transmission due to actuator and clutch contamination. The vehicle previously underwent warranty repair for transmission issues, and this is a repeat failure tied to the same known defect. This defect affects drivability and safety, especially for younger or less experienced drivers. Ford has acknowledged the defect in class action settlements and internal bulletins, but is denying coverage in this case. I am requesting NHTSA investigate this ongoing pattern of failure and pressure Ford to address these safety risks before they result in serious injury. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)