NHTSA Complaint #11591209 — 2014 FORD F-250

Part Failure Motorcraft FD4615 (secondary filter on top of the engine) It is available for inspection. This occurred approximately 200 miles after installation. Failure resulted in diesel fuel saturating the entire engine compartment, firewall, and underside of the truck. Extreme fire hazard. Failure should be confirmed by mechanic today (it's pretty obvious). No other inspection performed as of yet. No warning lamps/messages/symptoms. Only sign was extreme smell of diesel in the cab. When vehicle stopped, and was inspected, there was diesel dripping from the engine compartment and underside of truck past the transmission. Was driving truck down the road when I turned off on a side road. When I did, there was an extreme smell of diesel. I stopped, and got out of the truck. There was smoke coming from under the hood, and a very substantial amount of diesel running out of the engine bay down towards the transmission. After allowing the vehicle to cool, I popped the hood. The entire engine bay was saturated. Diesel was pooled on top of the intake, as well as running down the side of the engine and firewall. Some smoke was still present. A person who stopped momentarily turned the ignition to the "on" position to see if there was an obvious leak. The center of the top of the fuel filter was spraying fuel out like a geyser, hitting the underside of the hood, and blanketing the engine.