NHTSA Complaint #11499487 — 2012 KIA SOUL

Recall 19V120 received 4-12-19 was addressed by Burlington Kia in May 2019. The COP ECU logic was upgraded. The car was not running well in 2022 - hesitating, misfiring, but it did not throw a code so no one could diagnose the issue. Spark plugs were changed but that did not solve the issue. The check engine light came on in Oct 2022 and the diagnosis was that the catalytic converter needed to be replaced. I called the Kia Consumer Assistance number, filed a claim with them, and waited for close to two months for a response. The basis of the claim is that they did not resolve the issue with the COP logic upgrade and the catalytic converter should be replaced, at no cost to us, per the recall notice. The claim was denied by Kia. We ended up replacing the catalytic converter at Burlington Kia, at a cost of $2201.88. We picked up the car, drove it for two days, and it began running rough again, hesitating and stalling. The check engine light came on again. We took it back to Burlington Kia who now diagnosed it as needing new spark plugs which will be another $300 expense. We are waiting for it to be repaired. Our concerns now is that when we pick it up again, it's not just going to be a spark plug issue and the catalytic converter fail, which was never corrected in the recall, will cause engine failure, or worse, an engine fire as there is a similar recall on other Kia models underway now. We are looking for reimbursement from Kia for the catalytic converter fail, per the recall notice and a guarantee that them not replacing the converter with the 2019 recall will not result in engine damage.