NHTSA Complaint #10957158 — 2008 HYUNDAI SANTA FE

WHILE ACCELERATING TO MERGE WITH TRAFFIC THE ENGINE STARTING MAKING A STRANGE NOISE. IT CONTINUED TO RUN AND THE NOISE DECREASED, AND SOMETIMES EVEN QUIT. THE NEXT DAY THE NOISE WAS BACK AND WHILE DRIVING DOWN A HILL THE ENGINE DIED AND MY WIFE WAS ABLE TO COAST ONTO AN EXIT RAMP. I WAS ABLE TO GET IT RESTARTED AND DROVE IT TO THE DEALER. THE DEALER STATED WITH THE KNOCKING SOUND AND THEY FOUND METAL IN THE OIL IT WOULD NEED A NEW ENGINE. I COULD NOT AFFORD THE OVER $7,000 ESTIMATE SO I LOADED THE CAR ON A TRAILER AND TOOK IT HOME TO REPAIR MYSELF. WHEN I DISSEMBLED THE ENGINE I FOUND ONE OF THE CONNECTING ROD BEARINGS HAD SPUN AND ALL THE MAIN BEARINGS HAD SIGNIFICANT DAMAGE CONSISTENT WITH METAL DEBRIS ON THE BEARING SURFACE.