NHTSA Complaint #10937939 — 2012 TOYOTA TACOMA

DRIVING ON THE STREET TO WORK ONE MORNING, THE TRAC OFF AND CHECK ENGINE LIGHTS BOTH SUDDENLY APPEARED. I THEN NOTICED THAT MY TRUCK WAS NOT ABLE TO ACCELERATE PAST ~40 MPH. GOING UPHILL, MY TRUCK WAS LIMITED TO ONLY ~20 MPH. MY TRUCK WENT INTO THIS "SAFE MODE." I CONNECTED AN OBD DEVICE AND THE CAME UP WITH THE FOLLOWING TWO CODES: P2440 AND P2442. THE CODES REFER TO "SECONDARY AIR INJECTION SYSTEM SWITCHING VALVE STUCK OPEN" FOR BANKS 1 AND 2, RESPECTIVELY. I DID SOME FURTHER RESEARCH ON THE CODES, AND IT TURNS OUT THIS IS A COMMON ISSUE ON 2012 TACOMAS. APPARENTLY, THE VALVE FOR THE SECONDARY AIR INJECTION SYSTEM IS STUCK OPEN DUE TO MOISTURE AND/OR CARB BUILD UP. I BELIEVE THIS IS A DESIGN/ENGINEERING ISSUE. PART REPLACEMENT COSTS ~$480 FOR EACH VALVE ASSEMBLY. LABOR CAN RANGE ANYWHERE BETWEEN $200-$500. IF THIS IS A KNOWN ISSUE THAT IS COMMON TO A LOT OF 2012 TACOMAS, THEN I BELIEVE TOYOTA SHOULD BE PROACTIVE SUCH AS RELEASING AN OFFICIAL RECALL OR EVEN IMPLEMENT SOME TYPE OF REIMBURSEMENT. NOTE THAT MY TRUCK HAS ~80,000 MILES ON IT. AS AN OWNER, I SHOULDN'T SUFFER FROM AN ENGINEERING DESIGN FLAW AND I SHOULDN'T BE FINANCIALLY RESPONSIBLE TO REPAIR/FIX THE ISSUE. ANY ASSISTANCE WOULD BE HELPFUL. THANK YOU AND HAPPY HOLIDAYS! *TR