NHTSA Complaint #10452309 — 2002 TOYOTA HIGHLANDER

THIS IS CLEARLY A DESIGN FLAW & POTENTIALLY DANGEROUS. THE SUN VISORS FAIL & DROP DOWN IN FRONT ON YOU, NO LONGER STAYING AT A PROPER ANGLE OR STAYING UP. I CUT ONE OPEN & FOUND THAT THE PIVOTING PIN IS COATED IN PLASTIC & HELD IN PLACE BY A METAL CLIP. OVER TIME THE PLASTIC CRACKS & FALLS OFF THE METAL PIN CAUSING THE LOSS OF THE REQUIRED FRICTION TO HOLD THE VISOR SECURELY IN PLACE. MY 1ST REPAIR WAS TO REFORM THE PIN WITH EPOXY, BUT THE FORCE FROM THE METAL CLIP WAS TOO MUCH AND IT FAILED IN A FEW MONTHS. THE NEXT FIX WAS TO CUT THE VISOR OPEN AGAIN & FORCE THE PART OF THE PIN STILL COVERED IN THE ORIGINAL PLASTIC COATING DEEPER INTO THE METAL CLIP. THAT REPAIR LASTED UNTIL NOW. THE REPLACEMENT PARTS ARE RIDICULOUSLY EXPENSIVE, BUT NOW I CAN NOT REPAIR IT AND NOT DOING SO WOULD BE A DRIVING HAZARD. FROM WHAT I HAVE READ ONLINE THIS IS A COMMON PROBLEM AND TOYOTA SHOULD HAVE DONE SOMETHING BY NOW. *JS