NHTSA Complaint #10420772 — 2006 TOYOTA PRIUS

THE EXTERIOR HANDLE OF THE REAR HATCH ON OUR 2006 TOYOTA PRIUS, MELTED INTO A STICKY TARRY, RUBBERY, GOOEY SUBSTANCE. IT'S LIKE A VISCOUS BLACK GLOB LIKE ROOFING TAR. WHEN OPENING THE HATCH, IT IS SOFT AND GETS UNDER MY FINGERNAILS. I BELIEVE THIS MELTING PROCESS STARTED A COUPLE YEARS AGO, BUT IT'S BEEN WORSE THIS YEAR WITH THE TRIPLE-DIGIT TEMPS. MY DEALER, LOU FUSZ TOYOTA (IN MISSOURI) SAID THEY HAVE NOT HEARD OF THIS HAPPENING BEFORE, BUT WHEN I RESEARCH IT ON-LINE, I FOUND THAT THIS HAS HAPPENED TO SEVERAL CAR OWNERS. TOYOTA KNOWS ABOUT THIS, AND IS SELLING THE ENTIRE WIRING HARNESS FOR $250 PLUS REPAIR COSTS, AND HAS DONE NOTHING ABOUT RECALLING THIS. FROM A SAFETY PERSPECTIVE, THIS MEANS YOU CAN EXPERIENCE DIFFICULTY OPENING THE REAR HATCH (A LIFE SAFETY ACCESS POINT), AND WILL GET STICKY BLACK TAR ON YOU FROM THE MELTED DOWN RUBBER COVER OF THE EXTERIOR HATCH RELEASE HANDLE. TO ME, THIS IS BOTH A LIFE SAFETY ISSUE AND A QUALITY DEFECT THAT TOYOTA IS OPTING TO IGNORE, AND ONLY FIXING ON VEHICLES WITH EXTENDED WARRANTIES, SINCE THE FAILURE APPEARS TO OCCUR AT AROUND THE 4 YEAR MARK. I AM AWARE OF THE OUTSTANDING WORK DONE BY NHTSA ON OTHER SAFETY ISSUES, INCLUDING THE PROBLEM WITH RUSTY FRAMES ON 02 ISUZU AXIOMS, AND I FIND THIS PROBLEM TO BE SIMILAR IN NATURE, SO I AM ASKING FOR YOUR AGENCY TO TAKE A LOOK AT THESE INSTANCES AND ALSO TO INQUIRE FROM TOYOTA WHY THEY ARE NOT RECALLING THESE HANDLES THAT ARE MELTING IN THE SUN. I THINK A DOOR HANDLE OR HATCH HANDLE SHOULD BE MADE TO LAST MORE THAN 4 YEARS! *TR