NHTSA Complaint #10404542 — 2005 GMC ENVOY

FUEL SYSTEM, OTHER issue reported to NHTSA

Check any vehicle history by VIN - Free vehicle history report

Complaint Details

ODI Number 10404542
Vehicle 2005 GMC ENVOY
Component FUEL SYSTEM, OTHER
Date of Incident
Date Filed
Mileage 127,197 miles
Crash No
Fire No
Injuries 0
Deaths 0
Vehicle Towed No
State CA

Consumer Description

I HAVE A 2005 ENVOY AND IT JUST STARTED SMELLING OF GAS FUMES REALLY BAD AND AS I WAS READING SOME INFORMATION ON YOUR SITE I HAVE ALSO AGREE IT IS A MANUFACTURING PROBLEM YOU SEE WHERE IT WAS SEALED NOT BY OIL CLAY OR ANY GOOEY SUBSTANCE OF THAT SOURCE ITS SECURED BY WELDING I KNOW THIS BECAUSE I WORK FOR NUMMI AND I WAS A QC INSPECTOR AND DID THE TEAR DOWN ON THE GAS TANKS FOR SAFETY IT SOUNDS LIKE SOME TANKS SLIP BY BECAUSE NOT EVERY ONE IS CK THERE RANDOM CHECKS I BELIEVE ITS THE O YES O RING THAT WAS NOT PROPERLY WELDED PROPERLY CAUSING LEAKS THAT IS THE GAS FUME I AM SMELLING IN MY CURRENT ENVOY (2005) .AND YES IT IS A SAFETY ISSUE PEOPLE CAN DIE FROM THESE FUMES YOU KNOW IT AND SO DUE I .LET ME TELL YOU ABOUT WHAT HAD HAPPEN ONE DAY THERE WAS THIS GENTLEMAN WHO WAS ON THE JOB AND LOTS OF GAS TANK SLIP THROUGH THAT DAY ROLLING OFF THE ASSEMBLY LINE AND SHIP OUT TO DEALER SHIPS WHERE THE O RINGS WERE NOT HOLDING UP DURING THE TEAR DOWN PROCESS OF THE INSPECTION. WELL NEED LESS TO SAY THE UNITS WENT OUT TO BE SOLD TO CONSUMER .AND THEY WANTED TO FIRE THE INSPECTOR BUT THEY JUST SUSPENDED HIM FOR A WEEK.ANOTHER PROBLEM OCCURRED ON MY INSPECTION ROUTE IN BODY N WELD I HAD FOUND A SPLIT ON THE FLOOR PAN OF THE COROLLA VERY LARGE AND HARD TO SEE GUESS I JUST GOT LUCKY BUT SO THE MANAGER AT THAT TIME WAS A FEMALE AND SHE WENT TO THE END OF THE ASSEMBLY LINE AND SURE ENOUGH THOSE SPLIT HAD BEEN SHIP OUT TO THE DEALER SHIPS THEY TURN A BLIND EYE TO THE ONES THAT WERE SHIP YOU SEE IF YOU KNOW NOTHING ABOUT MEDAL IT WILL CONTINUE TO SPLIT OF COURSE THE CARPET COVER IT WHO WILL KNOW .THE REMINDING ONES WELL THEY PLACE A SPOT WELD ON EACH SIDE OF THE SPLIT AND SOME SEALER. WITH THAT SAID I CERTAINLY BELIEVE THE MANUFACTURE IS CERTAINLY RESPONSIBLE AND PAY FOR THESE REPAIRS NO MATTER THE MILEAGE OR THE YEAR. BY THE WAY I WORK IN THE BODY-N-WELD SHOP. IT IS NOT A WARE AND TEAR ISSUE. *TR

Related Complaints for the 2005 GMC ENVOY

Other FUEL SYSTEM, OTHER Complaints

#10425933 FUEL SENSOR DOESNT WORK. STARTED OUT SPORATIC NOW JUST STICKS AT QUARTER TANK OR EMPTY VARIES AT TIMES. *TT
#10418231 GAS GAUGE STOPPED WORKING AT 50K MILES. *TR
#10406820 2005 GMC ENVOY FUEL GAUGE SENSOR. VEHICLE HAS 48,000 MILES AND WHEN I FILL UP THE GAS TANK THE FUEL GAUGE GOES UP AN...
#10399873 ON REGULAR BASIS WOULD ADD 10 GALLONS PER FILL UP, THEN DURING A LONG TRIP FILLED THE TANK COMPLETELY: WHICH THEN THE...
#10399242 OUR 2005 ENVOY HAD A GAS GAUGE MALFUNCTION AROUND 2 TO 3 YEARS AFTER WE BOUGHT IT AS BRAND NEW. GOOD THING IT WAS S...

Recent Complaints for the 2005 GMC ENVOY

#11714041 ELECTRICAL SYSTEM 1) I just purchased the vehicle in Oct 2026 & 3 days after purchase, it broke down in Walmart parking lot due to, all...
#11714041 ENGINE 1) I just purchased the vehicle in Oct 2026 & 3 days after purchase, it broke down in Walmart parking lot due to, all...
#11714041 UNKNOWN OR OTHER 1) I just purchased the vehicle in Oct 2026 & 3 days after purchase, it broke down in Walmart parking lot due to, all...
#11651384 AIR BAGS The contact owned a 2005 GMC Envoy. The contact stated that while driving approximately 30 MPH, another vehicle drive...
#11601561 AIR BAGS On steering wheel where the GMC logo is . Melted/Melting from underneath. Some type of clear color gooey. Have been ...
Check any vehicle history by VIN - Free vehicle history report