NHTSA Complaint #10287261 — 1999 FORD F-250 SD

I PURCHASED A NEW 1999 F250 SD 4X4 ON 4/2000. AT ABOUT 11-5 -2006 WITH ONLY 116,000 MILES ON THE SPEEDO, I NOTICED 9 EXHAUST MANIFOLD STUDS BROKEN OFF .TOOK TO DEALER AND AUTHORIZED THEM TO REPLACE 20 STUDS AND 20 NUTS ,WITH GENUINE FORD PARTS. REPAIR COST ME $833.00. CAME WITH 12 MO/12,000 MILE WARRANTY. ON 10-5-2009 NOTICED 2 STUDS WERE BROKEN AGAIN, 25,000 MILES LATER. TOOK TO DEALER, THEY STATED COULD NOT FIND THE CAUSE AND WOULD DEDUCT 10% OFF THE BILL IF I GET IT REPAIRED. TOLD ME OK TO DRIVE IT, NOT LEAKING. FOR ONE THING, IF BOLTS ARE MISSING IT WILL LEAK RAW EXHAUST INTO THE ATMOSPHERE AND POTENTIALLY INTO THE PASSENGER COMPARTMENT CAUSING THE DRIVER TO FALL ASLEEP AND CRASH. NOT TO MENTION POLLUTING THE ENVIRONMENT. THE EPA WOULD LIKE TO KNOW ABOUT IT I'M SURE. SO BASICALLY, THE FACTORY INSTALLED STUDS LASTED 116,000 MILES, AND 2 OF THE REPLACEMENTS LASTED ONLY 25,000 MILES. HOW MANY MORE WILL BREAK OFF IN THE TIME TO COME ? I WILL NOT PAY TO FIX THIS PROBLEM AGAIN.THE FIRST TIME SHOULD HAVE BEEN COVERED BY THE FACTORY, ITS THEIR POOR DESIGN.. ANY AND ALL ENGINE BOLTS SHOULD LAST THE LIFE OF THE ENGINE. THERE ARE ALOT OF PEOPLE OUT THERE WITH THE SAME PROBLEM NOT ONLY WITH THE V-10 BUT WITH THE SMALL V-8'S TOO. LOOK AT A FORD FORUM SITE, OR TYPE IT INTO ASK.COM SEE FOR YOURSELF.