NHTSA Complaint #10223819 — 2002 NISSAN PATHFINDER

2002 NISSAN PATHFINDER - SPLIT SEAMS IN RESONATORS / CATALYTIC CONVERTER THE EXHAUST ON THIS VEHICLE HAD BEEN A BIT NOISY SINCE IT WAS ABOUT A YEAR OLD. RECENTLY WHEN IT WENT TO A SHOP FOR SOME UNDERCAR WORK, I WAS INFORMED THAT THE CATALYTIC CONVERTERS WERE BOTH SPLIT AND NEEDED TO BE REPLACED. I BROUGHT THE CAR BACK TO THE DEALER AND REQUESTED REPLACEMENT UNDER THE 8 YEAR 80,000 MILE WARRANTY MANDATED ON EMISSIONS EQUIPMENT. THEY INFORMED ME THAT THOSE PARTS WERE INDEED LEAKING BADLY, AND THAT NISSAN HAD SO MANY FAILURES THAT THEY HAD DEVELOPED A SPECIAL PATCH KIT FOR THEM. I DECLINED THE PATCH DUE TO AN EXCESSIVE COST FOR A FEW LARGE CLAMPS AND SOME EXHAUST CEMENT. SUBSEQUENT RESEARCH INDICATES THAT NUMEROUS OTHER PATHFINDERS OF SIMILAR VINTAGE HAVE HAD THE SAME PROBLEM, THUS THERE IS A MANUFACTURING ISSUE IN THE WELDING OF THE SEAMS OF THIS PART WHICH ACCORDING TO MIDAS IS A CATALYTIC CONVERTER AND ACCORDING TO NISSAN IS A RESONATOR. THIS IS A SAFETY ISSUE AS CARBON MONOXIDE IS BEING RELEASED DIRECTLY UNDER THE PASSENGER COMPARTMENT. A COMPLAINT WAS FILED WITH NISSAN AND THEY CLAIM IT IS PART OF STANDARD WARRANTY AND THUS NOT COVERED, AND THEY HAVE NOT ISSUED A RECALL. I INFORMED THEM OF MY INTENT TO PROCEED WITH COMPLAINTS TO NHTSA AND A CLASS ACTION LAWSUIT IF NECESSARY TO FORCE A RECALL OF THIS DEFECT THAT IS CAUSING SAFETY ISSUES FOR ALL OWNERS OF NISSAN PATHFINDERS OF SIMILAR VINTAGE. *TR