NHTSA Complaint #10222670 — 1997 DODGE DAKOTA

THE FRONT BRAKE CALIPER BOLTS TO THE STEERING KNUCKLE ON A 1997 DODGE DAKOTA, 4WD. DUE TO THE NATURE OF THE DESIGN, THE THREADS THAT HOLD THE BRAKE CALIPER MOUNTING STUDS CAN STRIP OUT, THEREBY LEAVING THE CALIPER TO FLOAT ON THE KNUCKLE. UNDER PROLONGED USE, THESE STUDS CAN BACK OUT, LETTING THE CALIPER FALL OFF, WHICH COULD LEAD TO A CRASH. ON MY PARTICULAR VEHICLE, THIS HAS HAPPENED FOR THE THIRD TIME NOW, ONCE ON THE DRIVER'S SIDE AND TWICE ON THE PASSENGER SIDE. THE THREADS STRIP OUT, AND THE MOUNTING BOSS SECTION IS SO SMALL THAT A LARGER THREAD CANNOT BE RETAPPED WITHOUT DANGER OF BREAKING THE HOLE OUT. AUTO PARTS SUPPLIERS SELL SLIGHTLY OVERSIZE, SELF TAPPING STUDS, BUT THESE DO NOT LAST LONG. THE STEERING KNUCKLE IS A VERY PRICEY PART (ON THE ORDER OF $600 JUST FOR THE PART) AND CONTINUING REPLACEMENT IS COST PROHIBITIVE. MY VEHICLE IS APPARENTLY NOT THE ONLY ONE WITH THIS PROBLEM, AS A SEARCH OF SALVAGE YARDS REVEALED NUMEROUS STRIPPED OUT THREADS ON VEHICLES WHERE THE STEERING KNUCKLE WAS ACTUALLY AVAILABLE. *TR