NHTSA Complaint #10000907 — 2002 TOYOTA TUNDRA

STRUCTURE:FRAME AND MEMBERS issue reported to NHTSA

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Crash 1 Death Vehicle Towed

Complaint Details

ODI Number 10000907
Vehicle 2002 TOYOTA TUNDRA
Component STRUCTURE:FRAME AND MEMBERS
Date of Incident
Date Filed
Mileage 6,500 miles
Crash Yes
Fire No
Injuries 0
Deaths 1
Vehicle Towed Yes
State NC

Consumer Description

CAB SEPARATED FROM CHASSIS. CAB IS ATTACHED TO CHASSIS AT 4 FLANGES WELDED TO FRAME. 2 EACH 10 MM BOLTS CONNECT CAB TO EACH FLANGE. A 71 MM HOLE EXISTS IN FLANGE BETWEEN THE 2 EACH 13 MM HOLES FOR THE 10 MM BOLTS. ONLY 6 MM OF FLANGE STEEL EXISTS BETWEEN 13 MM HOLES AND 71 MM HOLE. CAB SEPARATED BY TEARING 10 MM BOLT NUTS THROUGH THE 13 MM HOLES AT THE 6 MM DIMENSION. IT HAS BEEN MY EXPERIENCE IN AIRCRAFT STRUCTUREAL REPAIR THAT THE MINIMUM DIMENSION FOR HOLE SPACING IS 3 HOLE DIAMETERS (I.E., HOLE SPACING SHOULD HAVE BEEN APPROXIMATELY 30 MM INSTEAD OF 6 MM).

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