2007 YAMAHA FJR13 — Problems, Recalls & Safety Data

FAILURE ON REPAIR OF NHTSA RECALL NUMBER: 11V338000 RECALL DATE: JUNE 28,2011 MANUFACTURER RECALL NUMBER: 990061 FAILURE DESCRIPTION: ON MONDAY 8/22/2016 , I STARTED EXPERIENCING ELECTRICAL ISSUES. I WAS STRANDED AND COULD NOT START BIKE. HAVING READ ON 'FJRFORUM.COM ' ABOUT "GROUND WIRE JUNCTION CONNECTION" OR 'GROUND BUSS CONNECTORS' ISSUES AND THE SYMPTOMS ASSOCIATED WITH THEM, I SUSPECTED THAT I HAVE A 'GROUND BUSS CONNECTORS' ISSUE. MY BIKE HAD THE RECALL DONE IN 2011. SYMPTOMS: INTERMITTENT A) IGNITION IN ON POSITION, NOT ATTEMPTING TO START BIKE. 1) BRAKE ACTIVATED (EITHER HAND OR FOOT) -> BRAKE LIGHTS WORK NORMALLY AND NO ABNORMAL ACTIVITY 2) RAISE/LOWER WINDSCREEN -> RESULTS IN VERY SLOW OR NO MOVEMENT AND THE BRIGHT LIGHT INDICATOR ILLUMINATES. 3) HIT HORN -> NO HORN SOUNDS BUT BOTH TURN SIGNALS LIGHT AND THE BRIGHT LIGHT INDICATOR ILLUMINATES. 3) TURN ON EITHER TURN SIGNAL -> THE TURN SIGNAL WILL FLASH AND THE BRIGHT LIGHT INDICATOR ILLUMINATES B) IGNITION IN ON POSITION AND ATTEMPT TO START BIKE: 1) INTERMITTENTLY WILL START, BUT IF NOT NOTHING EXCEPT TO ILLUMINATE THE BRIGHT LIGHT INDICATOR. 3) IF IT DOES START, LIGHTS MAY GO OUT! RANDOM TURN SIGNAL BEHAVIOR! INVESTIGATION: I INSPECTED ALL "GROUND JOINTS"(AKA SPIDERS) . I COMPLETED MY INSPECTION ON FRIDAY, AUG. 26. PRIMARY FINDING IS THAT THE CONNECTOR THAT MANUFACTURER RECALL NUMBER 990061 WAS SUPPOSE TO FIX HAS A PIN THAT IS INTERMITTENTLY SHORTING RESULTING IN SCORCH/BURN MARKS ON THE FEMALE CONNECTOR. I CAN ONLY SPECULATE THAT WHEN THE RECALL WAS PERFORMED THAT IT WAS EITHER NOT DONE CORRECTLY OR THAT THE CONNECTOR ALREADY HAD DAMAGE THAT WAS EITHER UNDETECTED OR IGNORED. AT ANY RATE, IT'S A FAILURE OF A SAFETY RECALL ! I HAVE ATTACHED PHOTOS OF THE RECALL FAILURE. I WANT YAMAHA TO INSPECT AND IF NEED BE REPLACE WIRING HARNESS PER MANUF. RECALL NO. 9900062

HIGH BEAM INDICATOR CAME ON, TURN SIGNALS FAILED TO OPERATE, BIKE WOULD NOT RESTART AFTER STOPPING. THIS WAS ALL CAUSED BY GROUND SPIDER 6 BURNING AND FAILING.

HIGH BEAM INDICATOR CAME ON, TURN SIGNALS FAILED TO OPERATE, BIKE WOULD NOT RESTART AFTER STOPPING. THIS WAS ALL CAUSED BY GROUND SPIDER 6 BURNING AND FAILING.

HIGH BEAM INDICATOR CAME ON, TURN SIGNALS FAILED TO OPERATE, BIKE WOULD NOT RESTART AFTER STOPPING. THIS WAS ALL CAUSED BY GROUND SPIDER 6 BURNING AND FAILING.

THIS IS A YAMAHA MOTORCYCLE. IT HAS A BLOWN FORK SEAL, WHICH IS A PRETTY COMMON OCCURRENCE. THIS IS IN THE FRONT SUSPENSION AND STEERING. THERE ARE 2 SPECIAL TOOLS NECESSARY TO REPAIR THIS, ACCORDING TO THE FACTORY SERVICE MANUAL. NEITHER OF THESE SPECIAL TOOLS ARE AVAILABLE FROM YAMAHA. THERE ARE NO SUBSTITUTES AVAILABLE EITHER, ACCORDING TO 3 SEPARATE DEALERS AND THE CORPORATE HQ IN CALIFORNIA. THIS IS QUITE A SAFETY RISK, AS I CANNOT PROPERLY REPAIR THE SUSPENSION, AND THIS WILL AFFECT THE STABILITY/CONTROLLABILITY OF THE BIKE. IT ALSO AFFECTS THE BRAKES, AS FLUID CAN LEAK ONTO THE ROTOR/PADS AND REDUCE THE EFFECTIVENESS. *TR