2005 WESTERN STAR 4900 — Problems, Recalls & Safety Data
N/A
Safety Rating
2
Owner Complaints
7
Recalls
2
Service Bulletins
0
Investigations
Overview of the 2005 WESTERN STAR 4900
The 2005 WESTERN STAR 4900 has received a total of 2 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 7 recall campaigns affecting this vehicle, covering issues with EQUIPMENT, FUEL SYSTEM, DIESEL, ENGINE AND ENGINE COOLING. 2 technical service bulletins have been issued by FREIGHTLINER LLC for this model year. The most commonly reported problem area is the Power Trainaxle Hubs (1 complaint).
Recalls for the 2005 WESTERN STAR 4900
NHTSA has recorded 7 recalls for the 2005 WESTERN STAR 4900, potentially affecting up to 192,124 vehicles.
Recall 17V810000 — EQUIPMENT
| 24,860 vehicles affected
Defect: Daimler Trucks North America LLC (DTNA) is recalling certain 2002-2017 Freightliner Cascadia, Century Class, Columbia and Coronado trucks and Western Star 4700, 4900, 5700, 5900 and 6900 trucks. These vehicles are equipped with Kidde Plastic-Handle or Push Button 'Pindicator' Fire Extinguishers that may become clogged, preventing the extinguisher from discharging as expected or excessive force may be needed to activate...
Consequence: In the event of a fire, if the fire extinguisher does not function properly, it can increase the risk of injury.
Remedy: DTNA will notify owners, and instruct them to contact Kidde for a replacement fire extinguisher, free of charge. The recall began on April 11, 2018. Owners may contact DTNA customer service at 1-800-547-0712, or contact Kidde customer service toll-free at...
View full details →Recall 11V478000 — FUEL SYSTEM, DIESEL
| 73,500 vehicles affected
Defect: DAIMLER TRUCKS IS RECALLING CERTAIN MODEL YEAR 2004 THROUGH 2008 HEAVY TRUCKS MANUFACTURED FROM JULY 11, 2003, THROUGH SEPTEMBER 28, 2007, EQUIPPED WITH EPA04 MODEL MBE4000 ENGINES BUILT WITH PLASTIC LOW PRESSURE FUEL LINES AND FUEL FILTERS MOUNTED NEAR THE CENTER OF THE ENGINE ON THE LEFT-HAND SIDE. THE PLASTIC LOW PRESSURE FUEL LINE BETWEEN ENGINE MOUNTED FUEL FILTER AND...
Consequence: THIS COULD CREATE A ROAD HAZARD INCREASING THE RISK OF A CRASH. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
Remedy: DAIMLER TRUCKS WILL NOTIFY OWNERS AND THE REMEDY WILL BE PERFORMED BY DETROIT DIESEL CORPORATION AUTHORIZED REPAIR FACILITIES. VEHICLES WILL BE INSPECTED AND THE PLASTIC LOW PRESSURE FUEL LINE WILL BE REPLACED WITH A STEEL LOW PRESSURE FUEL LINE. THIS...
View full details →Recall 09V366000 — ENGINE AND ENGINE COOLING
| 25,362 vehicles affected
Defect: DAIMLER TRUCKS IS RECALLING MODEL YEAR 2004-2010 TRUCKS EQUIPPED WITH CATERPILLAR C15 ENGINE. THE VARIABLE VALVE ACTUATION OIL LINE MAY RUB AGAINST THE P-CLIPS RETAINING THE OIL LINE, CAUSING AN OIL LEAK.
Consequence: AN OIL LEAK MAY RESULT IN A FIRE.
Remedy: DAIMLER TRUCKS IS WORKING WITH CATERPILLAR TO REMEDY THESE VEHICLES. PLEASE SEE CATERPILLAR'S DEFECT REPORT 09E-020. CATERPILLAR WILL INSPECT AND REPAIR THE NECESSARY COMPONENTS FREE OF CHARGE. THE RECALL BEGAN ON MAY 5, 2009. OWNERS MAY CONTACT CATERPILLAR TOLL-FREE AT...
View full details →Recall 07V571000 — SERVICE BRAKES, AIR:SLACK ADJUSTERS
| 31 vehicles affected
Defect: ON CERTAIN HEAVY DUTY TRUCKS BUILT WITH SISU FR2P-21, SISU FR2P-26, SISU FR3P-33, OR SISU FR3P-48 REAR AXLES, A COUNTER-BORE MACHINED IN BOTH ENDS OF THE WORM WHEEL OPENING OF THE SLACK ADJUSTER HOUSING REDUCES MATERIAL THICKNESS BETWEEN THE WORM WHEEL OPENING AND THE WORM SHAFT OPENING. UNDER NORMAL SERVICE A CRACK MAY DEVELOP IN THIS AREA RENDERING THE SLACK...
Consequence: REDUCED VEHICLE BRAKING COULD LEAD TO A CRASH.
Remedy: DEALERS WILL INSPECT THE SLACK ADJUSTERS, AND REPLACE THE ADJUSTER IF FOUND DEFECTIVE. THE RECALL BEGAN ON JULY 31, 2008. OWNERS MAY CONTACT FREIGHTLINER AT 1-800-547-0712.
View full details →Recall 08V113000 — FUEL SYSTEM, DIESEL
| 62,000 vehicles affected
Defect: DAIMLER TRUCKS IS RECALLING 62,000 MY 2005-2007 FREIGHTLINER BUSINESS CLASS, CENTURY CLASS, COLUMBIA, CORONADO, FLD, CLASSIC, STERLING A-LINE, L-LINE, AND WESTERN STAR 4900 TRUCKS. A FRACTURED FUEL LINE COULD LEAK DIESEL FUEL.
Consequence: IF A LEAK CONTINUES UNDETECTED UNDER CERTAIN CONDITIONS, FUEL MAY IGNITE AT A HOT ENGINE SURFACE AND/OR FUEL MAY BE SPILLED ON THE ROAD SURFACE.
Remedy: HIGH PRESSURE FUEL LINES AND TRANSFER TUBES WILL BE INSPECTED AND REPLACED FREE OF CHARGED. THE RECALL BEGAN ON JULY 9, 2008. OWNERS MAY CONTACT DAIMLER TRUCKS AT 1-800-547-0712.
View full details →Recall 06V030000 — ENGINE AND ENGINE COOLING
| 5,771 vehicles affected
Defect: ON CERTAIN TRUCKS EQUIPPED WITH CATERPILLAR DIESEL ENGINES, THE VARIABLE VALVE ACTUATION OIL LINE MAY WEAR AGAINST THE SHARP EDGE OF THE CYLINDER HEAD IF NOT POSITIONED CORRECTLY.
Consequence: THE OIL LINE MAY BE CUT ON THE CYLINDER HEAD CAUSING AN OIL LEAK AND A POSSIBLE FIRE.
Remedy: CATERPILLAR, IN CONJUNCTION WITH FREIGHTLINER, WILL BE CONDUCTING THE OWNER NOTIFICATION AND REMEDY FOR THIS CAMPAIGN FREE OF CHARGE. OWNERS MAY CALL CATERPILLAR AT 309-675-6496, OR FREIGHTLINER AT 1-800-547-0712.
View full details →Recall 05V453000 — FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS
| 600 vehicles affected
Defect: ON CERTAIN TRUCKS FITTED WITH OPTIONAL IN-CAB BATTERIES, THE DUAL SUCTION/RETURN LINES MAY CONTACT THE CAB POWER HARNESS RESULTING IN CHAFING THROUGH.
Consequence: THIS COULD RESULT IN A FIRE.
Remedy: DEALERS WILL REROUTE AND SECURE THE FUEL LINES. THE RECALL BEGAN ON JANUARY 26, 2006. OWNERS MAY CONTACT FREIGHTLINER AT 1-800-547-0712.
View full details →Owner Complaints for the 2005 WESTERN STAR 4900
2 complaints have been filed with NHTSA for the 2005 WESTERN STAR 4900. Below is a breakdown by vehicle component.
| Component | Complaints | Crashes | Fires | Injuries | Deaths |
|---|---|---|---|---|---|
| Power Trainaxle Hubs | 1 | 0 | 0 | 0 | 0 |
| Visibilitydefrosterdefoggerhvac System | 1 | 0 | 0 | 0 | 0 |
Most Recent Complaints
PASSENGER SIDE STEER AXLE HUB FAILED. IT CRACKED IN A CIRCULAR PATTERN BETWEEN THE SPINDLE WHEEL STUDS AND THE BEARING FLANGE 360 DEGREES. *JB
AIR CONDITIONING CONDENSER AND A/C HOSE HARNES WITH BRACKET ARE FAILING. IN WARM RAINY WEATHER THERE IS A HAZARD AS DEFOGGING OF WINDSHIELD IS MINIMAL. FIRST OF 4 INCIDENTS OCCURRED SEPTEMBER 25,2005.
Safety Rating for the 2005 WESTERN STAR 4900
NHTSA has not yet tested the 2005 WESTERN STAR 4900 in its New Car Assessment Program.
Technical Service Bulletins for the 2005 WESTERN STAR 4900
FREIGHTLINER LLC has issued 2 technical service bulletins (TSBs) for the 2005 WESTERN STAR 4900. TSBs are notices sent by manufacturers to their dealers describing a known issue and the recommended repair procedure.
712-13 — FUEL SYSTEM, DIESEL
712-13 Fuel Cooler Leak Test Procedure - Three-Filter Fuel System
710-13 — FUEL SYSTEM, GASOLINE
710-13 Metal in the Fuel System - Three-Filter Fuel System
NHTSA Investigations for the 2005 WESTERN STAR 4900
There are no NHTSA defect investigations on record for this vehicle.
Other Model Years of the WESTERN STAR 4900
- 2000 WESTERN STAR 4900 — 0 complaints
- 2001 WESTERN STAR 4900 — 2 complaints
- 2002 WESTERN STAR 4900 — 1 complaint
- 2003 WESTERN STAR 4900 — 0 complaints
- 2004 WESTERN STAR 4900 — 0 complaints
- 2005 WESTERN STAR 4900 (current)
- 2006 WESTERN STAR 4900 — 1 complaint
- 2007 WESTERN STAR 4900 — 0 complaints
- 2008 WESTERN STAR 4900 — 0 complaints
- 2009 WESTERN STAR 4900 — 1 complaint
- 2010 WESTERN STAR 4900 — 0 complaints
Other WESTERN STAR Models
- WESTERN STAR 4700 — 10 total complaints
- WESTERN STAR 5700 — 7 total complaints
- WESTERN STAR WESTERN STAR — 7 total complaints
- WESTERN STAR CONSTELLATION — 5 total complaints
- WESTERN STAR 4900EX — 4 total complaints
- WESTERN STAR 4964 — 4 total complaints
- WESTERN STAR CONVENTIONAL — 4 total complaints
- WESTERN STAR 47X — 2 total complaints