2005 VOLVO XC90 Engine And Engine Cooling Problems
23 NHTSA complaints on file
Engine And Engine Cooling Issues in the 2005 VOLVO XC90
23 engine and engine cooling complaints have been filed with NHTSA for the 2005 VOLVO XC90. Of these, 0 involved a crash, 0 involved a fire, and 0 resulted in injury.
23
Complaints
0
Crashes
0
Fires
0
Injuries
0
Deaths
All Engine And Engine Cooling Complaints
WAS DRIVING ON FREE WAY, AS I WAS ACCELERATING I LOST ALL POWER AND STEERING.. THE ENGINE STALLED OUT AND I HAD TO VEER OFF TO SIDE SO THAT I WOULDN'T CAUSE AN ACCIDENT. *TR
AT 111,000 THOUSAND MILES THE COUNTER BALANCE SHAFT BEARING WENT INSIDE THE MOTOR. I DID A LITTLE RESEARCH ON LINE AND FOUND OUT THAT IT IS A DESIGN PROBLEM, THAT VOLVO KNOWS ABOUT. IT COULD COST ANY WHERE FROM $5000.00 TO $15000.00. I BELIEVE THAT THEY SHOULD BE FORCED TO DO A RECALL FOR THIS KNOWN PROBLEM, AND HELP THERE CUSTOMERS WITH THE REPAIRS. THANK YOU FOR YOUR HELP IN THIS MATTER. *TR
WHEN I FILL MY TANK UP ALL THE WAY MY GASOLINE ONLY LASTS ABOUT 150 MILES. THE GAS HAS GOT TO BE LEAKING SOMEWHERE!!! I HAVE TO FILL MY TANK UP SEVERAL TIMES A WEEK. *TR
MY VOLVO 2005 XC 90 V8 ENGINE FAILED. COULD NOT DRIVE IT SO I HAD IT TOWED TO THE VOLVO DEALERSHIP. I WAS TOLD, AFTER 2 DAYS OF DIAGNOSIS, THAT THE ENGINE HAD TO BE REPLACED. I WAS TOLD THAT VOLVO COULD NOT HELP WITH COST OF NEW ENGINE SINCE I WAS OUT OF WARRANTY, DATE -WISE BUT NOT MILEAGE- WISE. I HAVE SINCE DISCOVERED THAT A LARGE NUMBER OF LIKE ENGINES HAVE SUFFERED THE SAME CATASTROPHIC ENGINE FAILURE DUE TO A DESIGN DEFECT CONCERNING A BEARING/SHAFT. TO DATE, VOLVO HAS DONE NOTHING TO HELP ME. AT A HIGHER SPEED, THIS ENGINE FAILURE COULD HAVE BEEN FATAL. *TR
TRANSMISSION SERVICE URGENT LIGHT CAME OUT. TRANSMISSION WAS STUCK IN 3RD GEAR. HAD HARD UP SHIFTS. *TR
2005 VOLVO XC90 V8 ENGINE NUMBER 5569. BALANCE SHAFT FAILURE. OR COUNTER BALANCE SHAFT FAILURE. DUE TO ENGINE DEFECT. BALANCE SHAFT BEARINGS IN CLOSED, NON-LUBRICATED AREA. BEARINGS REST IN AN AREA THAT RETAINS MOISTURE AND THE BEARINGS EVENTUALLY DETERIORATE AND FAIL. WHEN THIS HAPPENS THERE IS CATASTROPHIC ENGINE FAILURE. THERE ARE APPROXIMATELY 7000 VEHICLES WITH THIS DEFECT. THE DEFECT WAS REALIZED AFTER ENGINE 6883. WE ARE VERY LUCKY THAT THE FAILURE DID NOT OCCUR THE PREVIOUS DAY ON OUR 200 MILE INTERSTATE TRIP. ENGINE DESTRUCTION AT 75 MPH COULD HAVE PROVED FATAL. LOUD POPPING AND RATTLING FROM THE ENGINE WAS THE ONLY WARNING...NO CHECK ENGINE LIGHT. VOLVO IS AWARE OF THIS DEFECT AND HAS SENT SERVICE MEMOS TO DRILL HOLES TO ALLOW WATER IN THIS AREA TO DRAIN AND PREVENT RUSTING OF BEARINGS. THERE ARE MANY DOCUMENTED CASES ON THIS SITE AND OTHER TRAFFIC SAFETY SITES. A RECALL NEEDS TO...
WHILE LEAVING HOUSE TO GO AND PICK-UP SON FROM SCHOOL .DOWN THE STREET VEHICLE STARTED MAKING A GRINDING NOISE. I PULLED OVER AND HAD VEHICLE TOWED TO THE VOLVO DEALER TO BE REPAIRED. THINKING IT WOULD BE COVERED BY EXTENDED WARRANTY I WAS TOLD NO. THE PROBLEM WAS WITH THE COUNTERBALANCE SHAFT BEARING. EVEN THOUGH IT WAS A MANUFACTURES FLAW WITH THE DESIGN OF THEIR ENGINE REPAIRS RAN CLOSE TO $3500.00 . I WAS PLANNING TO PURCHASE ANOTHER VOLVO VEHICLE BUT MAYBE NOT . I THINK I'LL GO AMERICAN. *TR
TL* THE CONTACT OWNS A 2005 VOLVO XC90. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 45 MPH, THE VEHICLE SUDDENLY STALLED WITHOUT ANY WARNING. THE CONTACT WAS ABLE TO RESTART THE VEHICLE AFTER WAITING A FEW MOMENTS. THE VEHICLE HAD NOT BEEN INSPECTED BY A DEALER AND WAS NOT REPAIRED. THE DEALER WAS LATER NOTIFIED, BUT THE CONTACT HAD YET TO RECEIVE A RESPONSE. THE FAILURE MILEAGE WAS APPROXIMATELY 75,000. UPDATED 02/15/12*BF UPDATED 02/27/12
SLUDGE BUILD UP IN THE ENGINE EVEN AFTER SCHEDULED OIL CHANGES. WAS TOLD THE ENGINE/TURBO WOULD HAVE TO BE PLACED AFTER 100,000 MILES. *TR
TL* THE CONTACT OWNS A 2005 VOLVO XC90. THE CONTACT STATED THAT THE VEHICLE STALLED WHILE DRIVING AT VARIOUS SPEEDS. THE FIRST OCCURRENCE OCCURRED WHILE DRIVING APPROXIMATELY 55 MPH. THE CONTACT WAS ABLE TO SUCCESSFULLY RESTART THE VEHICLE AFTER THE FAILURES OCCURRED. THE VEHICLE WAS NOT TAKEN TO HAVE THE FAILURE DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 110,000.
COUNTER BALANCE SHAFT FAILURE LEADING TO COMPLETE ENGINE FAILURE. DEFECTIVE DESIGN. *TR
THE BALANCER BEARING AND SHAFT ON THE 2005 VOLVO XC90 SUV IS DEFECTIVE IN THE FIRST 6000 VEHICLES MANUFACTURED FOR THAT MODEL YEAR. THE BALANCER SHAFT BEARING CAN GO BAD AT ANY TIME WITHOUT WARNING, CAUSING CATASTROPHIC ENGINE DAMAGE. IF THIS HAPPENS ON A HIGHWAY WHILE TRAVELING AT A HIGH RATE OF SPEED, THE RESULTS COULD BE DEADLY. VOLVO NORTH AMERICA IS AWARE OF THIS AND DOES NOTHING TO ADDRESS THIS SERIOUS, POTENTIALLY DEADLY SITUATION. WE HAVE BEEN WORKING TO GET VOLVO OF NORTH AMERICA TO RECOGNIZE THIS ISSUE AND THEY HAVE DOING NOTHING TO DATE EXCEPT POINT TO MAINTENANCE, WHICH HAS NO IMPACT ON THE PROBLEM. THERE IS NO MAINTENANCE PROCEDURE TO INSURE THIS DOES NOT HAPPEN AND VOLVO WILL NOT PAY FOR DAMAGES. THE REMEDY IN MOST CASES IS AN ENGINE REPLACEMENT WHICH COSTS ABOUT $15,000 , AND AS MENTIONED, VOLVO WILL NOT PAY FOR IT. VOLVO MUST...
TL* THE CONTACT OWNS A 2005 VOLVO XC90. WHILE DRIVING APPROXIMATELY 25 MPH, THE CONTACT HEARD A LOUD NOISE EMITTING FROM THE FRONT END OF THE VEHICLE. IMMEDIATELY THERE WAS A SLIGHT LOSS OF ENGINE POWER DURING ACCELERATION. THE MALFUNCTION PROGRESSED AND THE VEHICLE WAS TOWED TO AN AUTHORIZED DEALER WHO STATED THE ENGINE WOULD NEED TO BE REPLACED AS A RESULT TO THE ENGINE BALANCE SHAFT FRACTURING. THE VEHICLE HAD NOT BEEN REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE PROBLEM. THE APPROXIMATE FAILURE MILEAGE WAS 60,000.
HEARD LOUD TICKING NOISE COMING FROM ENGINE AT 86330K MILES. VEHICLE RIDE BECAME SOMEWHAT ROUGH. DIAGNOSED AT VOLVO DEALERSHIP AS BALANCE SHAFT BEARING "PART FAILURE". EST. TO FIX: ~$3800. VOLVO AGREED TO COMPENSATE FOR THE PARTS, APPROX $1500. BALANCE OF $2325.50 PAID BY VEHICLE OWNER. TOOK 1 WEEK FOR VOLVO TO OBTAIN PARTS AS THEY ARE NOT COMMONLY STOCKED OR WERE BACK ORDERED. ON LINE RESEARCH REVEALED THIS TO HAVE BEEN A PROBLEM WITH EARLY 2005 XC90 V8'S. WATER/CONDENSATION/VAPOR IS ABLE TO GET IN AND RUST THE BEARING LEADING TO ENGINE FAILURE. A TSB WAS ISSUED (? WHEN) FOR A FIX TO DRILL A "WEEPING HOLE" IN ENGINE BLOCK TO DRAIN WATER FROM THE BEARING. *TT
1.JULY 8, 2011. 2005 VOLVO XC90 BALANCE SHAFT BROKE OFF WITHIN CAR ENGINE. HEARD A LOUD SOUND COMING FROM CAR ENGINE, AND LOST A GREAT DEAL OF POWER WHILE DRIVING ON HIGHWAY. 2.FURTHER DAMAGE TO THE VEHICLE ENGINE COULD HAVE BEEN DONE DUE TO ACCELERATING TO GET OF THE HIGHWAY IN ORDER TO AVOID A COLLISION FROM VEHICLES COMING FROM BEHIND. THIS WAS A SCARY LIFE AND DANGEROUS EXPERIENCE. 3.VOLVO HAVING EXPLAINED WHAT CREATED THE PROBLEM TO DATE. THE ENGINE WILL HAVE TO BE PULLED OUT AND ALMOST RE-BUILT AT A COST TO ALMOST $8500.00 EXTENDED WARRANTY I PAID $4,100 FOR IS NOT COVERING FULL COST. I AM RESPONSIBLE FOR OVER $2000 + COST OF CAR RENTALS TO DATE. JULY 28, 2011, CAR IS STILL WITH VOLVO. *TR
TL*THE CONTACT OWNS A 2005 VOLVO XC90. THE CONTACT STATED WHILE DRIVING 30 MPH THE VEHICLE SHUT OFF WITHOUT WARNING. THE CONTACT HAD THE VEHICLE TOWED TO A LOCAL MECHANIC. THE MECHANIC NOTICE THE TIMING CHAIN BROKE CAUSING THE ENGINE TO LOCK UP. THE MECHANIC STATED THE ENGINE NEEDS TO REPLACED. THE MECHANIC REPLACED THE ENGINE. THE CONTACT NOTICE NUMEROUS COMPLAINT REGARDING ENGINE MALFUNCTIONS FOR THIS YEAR MAKE AND MODEL. THE CONTACT CALLED THE MANUFACTURER AND THE MANUFACTURER STATED SINCE THE VEHICLE HAS NOT BEEN SERVICED AT A DEALER THEY ARE NOT RESPONSIBLE FOR THE REPAIRS. THE CONTACT STATED IF THE VEHICLE WAS ON THE HIGHWAY AND THE ENGINE FAILED A CRASH COULD HAVE OCCURRED. THE FAILURE MILEAGE WAS 75,000.
OUT OF THE BLUE A WELL-MAINTAINED AND WELL CARED FOR 2005 VOLVO XC90 V8 SUV DEVELOPED A SEVERE ENGINE KNOCKING/BANGING SOUND (ALL SERVICE RECORDS COMPLETED AT REQUIRED TIME PERIODS). ACTUALLY SOUNDED LIKE BALL BEARINGS ROLLING AROUND INSIDE THE ENGINE COMPARTMENT. 58,000 MILES ON THE VEHICLE. ENGINE WAS SHUT DOWN IMMEDIATELY AND VEHICLE FLATBEDDED TO THE SERVICE DEALER. UPON INSPECTION, THE COUNTERBALANCE BEARING AND SHAFT FAILED. IF ENGINE HAD NOT BEEN SHUT DOWN THERE WAS A VERY REAL POSSIBILITY OF THE BEARING SEIZING AND THE SHAFT HITS THE INSIDE OF THE ENGINE BLOCK BREAKING THE TIMING CHAIN BENDING ALL THE VALVES(I.E. CATASTROPHIC ENGINE FAILURE)! AS THE MANUFACTURER, VOLVO SHOULD BEAR THE FULL MONETARY RESPONSIBILITY WHEN IT COME TO THIS REPAIR. A SERIOUS DESIGN FLAW IN THEIR ENGINE IS THE CAUSE OF THIS FAILURE. THE SERVICE TECH MUST TEAR YOU ENGINE APART (LITERALLY REMOVE THE ENGINE FROM THE VEHICLE AND OPEN THE...
SAFETY COMPLAINT - SUDDEN VEHICLE DISABLED ? 2005 VOLVO XC90 V8 ? JUNE 2010 130000 MILES. WIFE WAS DRIVING BUSY URBAN ROAD AND VEHICLE SUDDENLY STOPPED WITHOUT WARNING IN THE MIDDLE OF THE INTERSECTION. VEHICLE HAD TO BE PUSHED FROM MIDDLE OF INTERSECTION. COUNTERBALANCE SHAFT BEARING FAILURE. THE TIMING CHAIN HAD BROKEN AND THE ENGINE HAD A CATASTROPHIC FAILURE. REPAY WAS $10,000 WITH A USED 60,000 MILE ENGINE INSTALLED. VOLVO WOULD NOT COVER ANY COST EVEN THOUGH A PRODUCT BULLETIN WAS PUT OUT. VEHICLE ALWAYS SERVICED BY DEALER AND NO MENTION EVER MADE OF POTENTIAL FOR FAILURE OR THE BULLETIN. *TR
SAFETY COMPLAINT 'SECOND OCCURRENCE SAME VEHICLE - SUDDEN VEHICLE DISABLED ' 2005 VOLVO XC90 V8 ' FEBRUARY 2011 153,000 MILES. DAUGHTER WITH LEARNER PERMIT DRIVING DOWN BUSY URBAN ROAD AND VEHICLE SUDDENLY STOPPED WITHOUT WARNING IN THE RIGHT OF WAY. VEHICLE HAD TO BE PUSHED TO SIDE OF ROAD SECOND COUNTERBALANCE SHAFT BEARING FAILURE. THIS FAILURE OCCURRED ON THE REPLACED ENGINE FROM THE PRIOR OCCURRENCE ' SEE COMPLAINT NUMBER 10392958. THIS ENGINE HAD 77,000 MILES AT TIME OF FAILURE. THE TIMING CHAIN HAD NOT BROKEN AND THE BALANCER SHAFT, IDLER GEAR COULD BE REPLACED AND ENGINE REPAIRED AFTER THE ENGINE HAD TO BE REMOVED - $3,000 REPAIR. VOLVO WOULD NOT COVER ANY COST EVEN THOUGH A PRODUCT BULLETIN WAS PUT OUT. VEHICLE ALWAYS SERVICED BY VOLVO DEALER AND NO MENTION EVER MADE OF POTENTIAL FOR FAILURE OR THE BULLETIN. RESEARCH NOW INDICATES THIS TO BE A COMMON PROBLEM FOR THIS...
TL* THE CONTACT OWNS A 2005 VOLVO XC90. WHILE DRIVING APPROXIMATELY 30 MPH, THE CONTACT BEGAN TO HEAR A KNOCKING NOISE COMING FROM THE ENGINE. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE THE CONTACT WAS TOLD THAT THE BEARING AND CAM SHAFTS WOULD NEED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE FAILURE MILEAGE WAS 126,000 AND THE CURRENT MILEAGE WAS 128,000.
COUNTERBALANCE SHAFT BEARING FAILURE AT 113,000 MILES LUCKILY FAILURE HAPPENED ON THE WAY TO THE REPAIR SHOP. IF THIS WOULD HAVE TAKEN PLACE ON THE HIGHWAY MY WIFE AND KIDS COULD HAVE BEEN SERIOUSLY INJURED. VOLVO KNOWS THIS IS AN ISSUE OR WOULD NOT HAVE RELEASED A TECHNICAL SERVICE BULLETIN ON WAYS TO REMEDY THE PROBLEM BY DRILLING WEEP HOLES IN THE BLOCK TO SHED MOISTURE. THE TRAPPED MOISTURE CAUSES THE BEARING TO RUST AND FINALLY FAIL CAUSING CATASTROPHIC ENGINE FAILURE. VOLVO HAS OFFERED A MERE $3,000.00 TO CORRECT A $15,000.00 PROBLEM. I HAVE READ NUMEROUS TESTIMONIES FROM OTHER 2005 XC-90 OWNERS WITH ENGINE FAILURE ALWAYS FROM THE FAILED COUNTERBALANCE SHAFT BEARING. HOW DO WE FORCE VOLVO TO ISSUE A RECALL BEFORE SOMEONE GETS SERIOUSLY INJURED.
2005 XC90 V8-MANY PROBLEMS WITH CHECK ENGINE LIGHT COMING ON AND CAR LOSING POWER. LOST POWER ON INTERSTATE-CAR WOULD LOSE POWER AND SPEED-NEEDED TOW-HAPPENED TWICE. CURRENT ISSUE CHECK ENGINE LIGHT CAME ON FOLLOWED BY ALL LIGHTS COMING ON STATING BRAKE FAILURE, POWER OVERLOAD, LIMP MODE AND BRAKE FAILURE. DEALER REPLACED ALTERNATOR AT COST OF $1006. 10 DAYS LATER CHECK ENGINE LIGHT AND ANTI SKID LIGHT CAME ON FOLLOWED BY BRAKE FAILURE LIGHT. CAR LOST HEADLIGHTS AND WINDSHIELD WIPERS-9 PM AND SLEETING. DEALER NOW SAYS NEED TO REPLACE CEM AND BATTERY AT A COST OF $3,000 DUE TO WATER IN CEM. IT WAS RAINING OR SLEETING BOTH TIMES THE CHECK ENGINE LIGHT CAME ON. VOLVO REDESIGNED THE COVER TO PREVENT WATER INTRUSION BUT NEEDS TO ISSUE RECALL. VERY DANGEROUS- TICKING TIME BOMB. SOMEONE WILL HAVE AN ACCIDENT ON RAINY NIGHT ON INTERSTATE. PLEASE CONSIDER REQUIRING RECALL-OWNERS OF THIS VEHICLE ARE SPENDING...
TL*THE CONTACT OWNS A 2005 VOLVO XC90. WHILE DRIVING 45 MPH, HE HEARD A LOUD NOISE. HE SHUT THE ENGINE OFF AND HAD THE VEHICLE TOWED TO A MECHANIC. HE WAS TOLD BY THE MECHANIC THAT THE REAR BEARING NEEDED TO BE REPLACED BECAUSE THERE WAS NO OIL GETTING TO THE BEARING (BY DESIGN). HE CALLED THE MANUFACTURER AND WAS INFORMED THAT THEY COULD NOT ASSIST HIM. THE VEHICLE WAS BEING REPAIRED WHEN THE COMPLAINT WAS FILED. THE CURRENT MILEAGE WAS 76,431. THE FAILURE MILEAGE WAS APPROXIMATELY 76,380.
Other 2005 VOLVO XC90 Problem Areas
Electrical System
50 complaints
Power Trainautomatic Transmission
38 complaints
Engine
29 complaints
Exterior Lighting
24 complaints
Fuelpropulsion System
22 complaints
Power Train
21 complaints
Engine And Engine Coolingengine
12 complaints
Unknown Or Other
9 complaints
Fuel System Gasoline
8 complaints
Engine And Engine Coolingcooling System
5 complaints
Steering
5 complaints
Electronic Stability Control Esc
4 complaints
Equipment
4 complaints
Vehicle Speed Control
4 complaints
Air Bags
3 complaints
Power Traintransfer Case 4 Wheel Drive
3 complaints
Steeringlinkagestie Rod Assembly
3 complaints
Visibilitywiper
3 complaints
Structurebody
2 complaints
Suspension
2 complaints
Tires
2 complaints
Tirestreadbelt
2 complaints
Visibilitysunmoon Roof Assembly
2 complaints
Visibilitywindshield Wiperwasher
2 complaints
Air Bagsfrontal
1 complaint
Electrical System12v24v48v Batterycables
1 complaint
Equipmentotherownersserviceother Manual
1 complaint
Exterior Lightingturn Signal
1 complaint
Fuel System Gasolinedeliveryfuel Pump
1 complaint
Fuel System Other
1 complaint
Fuel System Otherdeliveryfuel Pump
1 complaint
Interior Lighting
1 complaint
Latcheslockslinkages
1 complaint
Latcheslockslinkagesdoorslatch
1 complaint
Power Traindriveline
1 complaint
Power Trainmanual Transmission
1 complaint
Service Brakes Hydraulic
1 complaint
Service Brakes Hydraulicfoundation Componentsdisccaliper
1 complaint
Service Brakes Hydraulicpedals And Linkages
1 complaint
Steeringrack And Pinion
1 complaint
Structure
1 complaint
Structurebodydoor
1 complaint
Tirespressure Monitoring And Regulating Systems
1 complaint
Tiressidewall
1 complaint
Traction Control System
1 complaint
Wheelslugsnutsboltsstuds
1 complaint