2024 TOYOTA GRAND HIGHLANDER — Problems, Recalls & Safety Data

I own a 2024 Toyota Grand Highlander Hybrid and am experiencing an intermittent knocking/clicking noise that appears to come from the drivetrain area. The noise occurs most often during low-speed driving and while turning left or right, particularly on the first drive of the day after the vehicle has been sitting overnight, but it has also occurred at other times while driving. The condition is intermittent and does not occur every trip, however it has been heard by multiple drivers. The noise is most noticeable during light acceleration combined with steering input at lower speeds. I have brought the vehicle to the dealership for inspection, but the condition has not yet been duplicated during testing. I am concerned this may indicate a developing drivetrain or axle-related issue that could affect vehicle safety if it worsens while the vehicle is in motion. I am submitting this report so the condition can be documented and evaluated for potential safety concerns affecting this vehicle model.

I had my front axle assemblies replace under T-SB-0082-24 around 20,000 to 25,000 due to rotational clicking noise per bulletin. The tsb uses the old part number which was the defective original part. The axles are failing agin at 50,000 and the dealer and toyota are refusing to fix it as they can’t replicate in shop. There is a new part number that was updated and supposedly fixed the issue but that is not the part that was installed in my car. They stopped the production line and updated the part at one point supposedly there was not enough grease in the cv joint boots causing premature wear. The old part number is still listed in the tsb even though it is superceded, tsb should be update or recall issued for all affected models to get the new updated part. Old part number 43420-0E340 new part 43420-0E341. Other side old part 43410-0E520 new part 43410-0E521. Toyota installed the old obsolete parts on my car in all paperwork for my work history and is refusing to install a working set of axles.

2024 toyota grand highlander had TSB 0082-24 repair done around 20,0000 to 25,000 miles due to rotational clicking noise and vibration when turning under power. Both front axles replaced. Car now has 50,000 miles on it and clicking noise is present every day in cold conditions until it warms up. It is at the dealer for the third time and they are unable to replicate the clicking and vibration and will not replace the part. The symptoms are identical to when the first repair was done. Possibility of cv axle failure in the near future if not replaced. A full recall and redesign is needed at this point if I am experiencing 2 failures within 50,0000 miles.

clicking noises from front of engine area/tire area whenever steeing wheel turned left or right turned out to be cv axels and replaced feb 2. 2026 -so far will monitor for recurrence - grand highlander forum with numerous such complaints

In the middle where the car chargers are – the one in the center isn’t working but the one to the right is. When doing maps, the visual map disappeared and just showed where to turn – happened about 2-3 time. Today the entire screen went black – no radio, phone, maps, nothing. No way to operate it at all. This is unrelated to the current recall that addresses the speedometer / display right behind the steering wheel.