2009 THOMAS BUILT BUSES HDX — Problems, Recalls & Safety Data

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N/A

Safety Rating

2

Owner Complaints

1 Fire

6

Recalls

ACTIVE RECALL

1

Service Bulletin

1

Investigation

Overview of the 2009 THOMAS BUILT BUSES HDX

The 2009 THOMAS BUILT BUSES HDX has received a total of 2 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 6 recall campaigns affecting this vehicle, covering issues with ENGINE AND ENGINE COOLING:ENGINE, ENGINE AND ENGINE COOLING, ELECTRICAL SYSTEM:WIRING. 1 technical service bulletin have been issued by Daimler Trucks North America, LLC for this model year. The most commonly reported problem area is the Electrical System (1 complaint).

Recalls for the 2009 THOMAS BUILT BUSES HDX

NHTSA has recorded 6 recalls for the 2009 THOMAS BUILT BUSES HDX, potentially affecting up to 28,241 vehicles.

Recall 11V455000 — ENGINE AND ENGINE COOLING:ENGINE

| 43 vehicles affected

Defect: DAIMLER TRUCKS NORTH AMERICA IS RECALLING CERTAIN MODEL YEAR 2005 THROUGH 2012 FREIGHTLINER M2, STERLING ACTERRA, 7500 & 8500, AND THOMAS BUILT HDX VEHICLES MANUFACTURED FROM JUNE 23, 2004, THROUGH MARCH 15, 2011, EQUIPPED WITH SPECIFIC MBE900 EPA04 AND EPA07 MODEL ENGINES. THE INTAKE AIR GRID HEATER MAY SHORT CIRCUIT AND FAIL DUE TO EXCESSIVE INTERNAL TEMPERATURES.

Consequence: A SHORT CIRCUITED GRID HEATER COULD RESULT IN A VEHICLE FIRE AND INJURY TO VEHICLE OCCUPANTS.

Remedy: DAIMLER TRUCKS WILL NOTIFY OWNERS, AND DEALERS WILL REPAIR THE VEHICLES FREE OF CHARGE. REPAIRS WILL BE PERFORMED BY DETROIT DIESEL CORPORATION AUTHORIZED REPAIR FACILITIES. THE SAFETY RECALL BEGAN ON SEPTEMBER 12, 2011. OWNERS MAY CONTACT DAIMLER TRUCKS TOLL-FREE AT...

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Recall 10V340000 — ENGINE AND ENGINE COOLING

| 5,445 vehicles affected

Defect: DAIMLER TRUCKS IS RECALLING CERTAIN MODEL YEAR 2007 THROUGH 2011 FCCC B2 106 CH AND THOMAS BUILT SAF-T-LINER C2 AND HDX SCHOOL BUSES MANUFACTURED FROM SEPTEMBER 5, 2006 THROUGH JUNE 30, 2010, EQUIPPED WITH SPECIFIC MBE900 EPA04 AND EPA07 MODEL ENGINES. THE INTAKE AIR GRID HEATER MAY SHORT CIRCUIT AND FAIL DUE TO EXCESSIVE INTERNAL TEMPERATURES.

Consequence: A SHORT CIRCUITED GRID HEATER COULD RESULT IN A VEHICLE FIRE AND INJURY TO VEHICLE OCCUPANTS.

Remedy: DAIMLER TRUCKS WILL NOTIFY OWNERS AND DEALERS WILL REPAIR THE BUSES FREE OF CHARGE. REPAIRS WILL BE PERFORMED BY DETROIT DIESEL CORPORATION AUTHORIZED REPAIR FACILITIES. THE SAFETY RECALL IS EXPECTED TO BEGIN ON OR ABOUT JULY 29, 2011. OWNERS MAY...

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Recall 10V184000 — ELECTRICAL SYSTEM:WIRING

| 118 vehicles affected

Defect: DTNA IS RECALLING CERTAIN MODEL YEAR 2009 AND 2010 HDX NON SCHOOL BUSES MANUFACTURED BEGINNING NOVEMBER 20, 2007 THROUGH MAY 8, 2009. THE HEATER COOLANT FLOW VALVE ACTUATOR 0-RING MAY ALLOW COOLANT LEAKAGE INTO THE HEATER CORE COMPARTMENT AND THE ACTUATOR PC BOARD AREA POTENTIALLY CAUSING THE ACTUATOR TO OVERHEAT AND/OR MELT.

Consequence: AN OVERHEATED AND/OR MELTED ACTUATOR MAY RESULT IN A VEHICLE FIRE.

Remedy: DTNA WILL NOTIFY OWNERS AND REPAIRS WILL BE PERFORMED BY THOMAS BUILT DEALERSHIPS FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JULY 6, 2010. OWNERS MAY CONTACT THOMAS BUILT AT 1-336-889-4871.

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Recall 10V183000 — ELECTRICAL SYSTEM:WIRING

| 1,515 vehicles affected

Defect: DTNA IS RECALLING CERTAIN MODEL YEAR 2009 AND 2010 HDX SCHOOL BUSES MANUFACTURED ON NOVEMBER 15, 2007 THROUGH JUNE 15, 2009. THE HEATER COOLANT FLOW VALVE ACTUATOR 0-RING MAY ALLOW COOLANT LEAKAGE INTO THE HEATER CORE COMPARTMENT AND THE ACTUATOR PC BOARD AREA POTENTIALLY CAUSING THE ACTUATOR TO OVERHEAT AND/OR MELT.

Consequence: AN OVERHEATED AND/OR MELTED ACTUATOR MAY RESULT IN A VEHICLE FIRE.

Remedy: DTNA WILL NOTIFY OWNERS AND REPAIRS WILL BE PERFORMED BY THOMAS BUILT DEALERSHIPS FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JULY 6, 2010. OWNERS MAY CONTACT THOMAS BUILT AT 1-336-889-4871.

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Recall 09V394000 — OTHER:SCHOOL BUS STOP ARM ASSEMBLY

| 2,922 vehicles affected

Defect: DAIMLER TRUCKS IS RECALLING CERTAIN MODEL YEAR 2009-2010 THOMAS BUILT SCHOOL BUSES MANUFACTURED BETWEEN MARCH 31, 2008 AND FEBRUARY 18, 2009, EQUIPPED WITH SPECIALTY MANUFACTURING, INC. (SMI) 000290 LED LIGHT KITS. A CHANGE TO THE WIRE USED IN THE LED LIGHT KITS MAY REDUCE THE EFFECTIVE LIFE OF THE LIGHTS USED ON THE STOP ARMS. THE LIGHTS MAY STOP FUNCTIONING...

Consequence: SHOULD THE LED LIGHTS STOP FUNCTIONING, VISIBILITY OF A STOPPED BUS WOULD BE DECREASED, POSSIBLY ENDANGERING A CHILD OR PEDESTRIAN TO INJURY BY PASSING VEHICLES.

Remedy: THOMAS BUILT WILL NOTIFY OWNERS AND LIGHT KITS WILL BE REPLACED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON FEBRUARY 3, 2010. OWNERS MAY CONTACT THOMAS BUILT AT 1-800-547-0712.

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Recall 08V622000 — ELECTRICAL SYSTEM:WIRING:FUSES AND CIRCUIT BREAKERS

| 18,198 vehicles affected

Defect: DAIMLER TRUCKS IS RECALLING 18,198 MY 2003-2009 THOMAS BUILT ER, MVP-ER, HDX, AND MVP-EF SCHOOL AND TRANSIT BUSES EQUIPPED WITH A DUAL POWER SWITCH AND MANUFACTURED FROM FEBRUARY 1, 2002 THROUGH OCTOBER 17, 2008. SOLID STATE CIRCUIT BREAKERS MAY TRIP UNNECESSARILY POTENTIALLY RESULTING IN A LOSS OF POWER TO THE BUS CHASSIS AND BODY ELECTRICAL CIRCUITS CAUSING AN UNEXPECTED LOSS...

Consequence: UNEXPECTED LOSS OF ENGINE POWER AND EXTERIOR LIGHTING COULD RESULT IN A VEHICLE CRASH.

Remedy: THOMAS BUILT BUS DEALERS WILL REPLACE THE SOLID STATE DUAL POWER SWITCH WITH A MECHANICAL CIRCUIT PRODUCTION (MEGA FUSE). THE RECALL IS EXPECTED TO BEGIN DURING APRIL 2009. OWNERS MAY CONTACT THOMAS BUILT AT 1-336-889-4871.

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Owner Complaints for the 2009 THOMAS BUILT BUSES HDX

2 complaints have been filed with NHTSA for the 2009 THOMAS BUILT BUSES HDX. Below is a breakdown by vehicle component.

Most Recent Complaints

#10328929 | EXTERIOR LIGHTING | | 26,000 miles
I RECEIVED A NOTICE (NHTSA CAMPAIGN ID NUMBER : 10V177) YESTERDAY REGARDING STOPLAMP FAILURE ON THOMAS C2 BUSES. OUR SCHOOL DISTRICT HAS EXPERIENCED A SIMILAR PROBLEM OF INTERMITTENT STOPLAMP OPERATION ON ONE OF OUR 2009 HDX THOMAS BUSES. A RESISTOR (NOT SHOWN ON THOMAS WIRING DIAGRAMS) WAS PLACED IN THE WIRE FROM THE STOPLAMP SWITCH AND WAS DEFECTIVE. *TR
#10323346 | ELECTRICAL SYSTEM | | 20,351 miles Fire
1. AFTER DRIVING THE 2009 THOMAS HDX BUS FOR A COUPLE OF HOURS, DRIVER WAS BRINGING THE BUS TO A STOP, AND BEFORE HE ACTIVATED THE DOORS OR ANY OTHER ELECTRICAL ACCESSORIES, HE SAW SMOKE COMING UP FROM THE DASH IN FRONT OF THE STEERING WHEEL. HE REPORTED THE SMOKE COMING FROM THE TOP OF THE DASH NEAR THE WINDSHIELD, NOT FROM THE BOTTOM OF THE DASH AND NOT FROM THE VENT LOCATED ABOVE THE SWITCH PANEL TO THE LEFT OF THE OPERATOR'S SEAT. DRIVER SHUT THE BUS OFF. APPROX. 5-10 MINUTES LATER, SMOKE WAS SEEN COMING FROM THE OPERATOR'S WINDOW AND THE OPEN FOLDING DOORS. FLAMES WERE OBSERVED BURNING ACROSS THE INSIDE OF THE FRONT OF THE BUS. FIRE DEPARTMENT NOTIFIED, ARRIVED IN APPROX. 5-10 MINUTES AND EXTINGUISHED THE FIRE. 2. BUS WAS DETERMINED TO BE A TOTAL LOSS. 3. INVESTIGATION TO DETERMINE ORIGIN AND CAUSE OF THE FIRE INDETERMINATE AS TO SPECIFIC COMPONENT IN THE CIRCUIT BREAKER AREA; HOWEVER THOMAS SUBSEQUENTLY ISSUED A RECALL.

Safety Rating for the 2009 THOMAS BUILT BUSES HDX

NHTSA has not yet tested the 2009 THOMAS BUILT BUSES HDX in its New Car Assessment Program.

Technical Service Bulletins for the 2009 THOMAS BUILT BUSES HDX

Daimler Trucks North America, LLC has issued 1 technical service bulletin (TSBs) for the 2009 THOMAS BUILT BUSES HDX. TSBs are notices sent by manufacturers to their dealers describing a known issue and the recommended repair procedure.

DOC-1033857 — EQUIPMENT

Service Solution 1033857 TBB Floor Covering Bubbles

NHTSA Investigations for the 2009 THOMAS BUILT BUSES HDX

NHTSA has opened 1 investigation into potential safety defects in the 2009 THOMAS BUILT BUSES HDX.

Investigation PE10011 — ELECTRICAL SYSTEM:WIRING Closed

Opened:

Dash Fires

Other Model Years of the THOMAS BUILT BUSES HDX

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Other THOMAS BUILT BUSES Models

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