2005 SPARTAN K3 — Problems, Recalls & Safety Data

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N/A

Safety Rating

22

Owner Complaints

4

Recalls

ACTIVE RECALL

1

Service Bulletin

0

Investigations

Overview of the 2005 SPARTAN K3

The 2005 SPARTAN K3 has received a total of 22 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 4 recall campaigns affecting this vehicle, covering issues with ENGINE AND ENGINE COOLING:COOLING SYSTEM:FAN, ENGINE AND ENGINE COOLING. 1 technical service bulletin have been issued by Shyft Group for this model year. The most commonly reported problems involve the Back Over Preventionwarningsexternalpedestrian Alert (1 complaint), Electrical System12v24v48v Battery (1 complaint), and Electrical Systemalternatorgeneratorregulator (1 complaint).

Recalls for the 2005 SPARTAN K3

NHTSA has recorded 4 recalls for the 2005 SPARTAN K3, potentially affecting up to 1,313 vehicles.

Recall 15V549000 — ENGINE AND ENGINE COOLING:COOLING SYSTEM:FAN

| 1,212 vehicles affected

Defect: Spartan Motors USA (Spartan) is recalling certain model year 2004-2008 K2, K3 and MM motorhomes manufactured March 17, 2003, to March 15, 2007. In the affected vehicles, the engine cooling fan may separate from the fan drive while the fan is spinning.

Consequence: If the engine area is open and the cooling fan is operating and detaches, someone nearby may be injured.

Remedy: Spartan will notify owners, and dealers will replace the fan and fan drive system, free of charge. Interim notices were mailed to owners on October 29, 2015. The recall began on October 29, 2015. Owners may contact Spartan customer service...

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Recall 09V455000 — ENGINE AND ENGINE COOLING

| 14 vehicles affected

Defect: SPARTAN IS RECALLING 14 MODEL YEAR 2005 AND 2006 MOTORHOMES MANUFACTURED BETWEEN NOVEMBER 12, 2004 AND MARCH 1, 2006, EQUIPPED WITH CATERPILLAR C15 ENGINE. THE VARIABLE VALVE ACTUATION OIL LINE MAY RUB AGAINST THE P-CLIPS RETAINING THE OIL LINE, CAUSING AN OIL LEAK.

Consequence: AN OIL LEAK MAY RESULT IN A FIRE HAZARD.

Remedy: SPARTAN IS WORKING WITH CATERPILLAR TO REMEDY THESE VEHICLES. PLEASE SEE RECALL 09E-020. CATERPILLAR WILL INSPECT AND REPAIR THE NECESSARY COMPONENTS FREE OF CHARGE. THE SAFETY RECALL BEGAN ON DECEMBER 7, 2009. OWNERS MAY CONTACT CATERPILLAR TOLL-FREE AT 1-800-447-4986 OR...

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Recall 06V413000 — ENGINE AND ENGINE COOLING

| 1 vehicles affected

Defect: ON CERTAIN MOTOR HOME CHASSIS EQUIPPED WITH A CATERPILLAR C15 ENGINE IN A FLEETWOOD HERITAGE MOTOR HOME, THE VARIABLE VALVE ACTUATION (VVA) OIL LINE MAY WEAR CAUSING AN OIL LEAK.

Consequence: AN OIL LEAK COULD CAUSE A FIRE THAT MAY RESULT IN PERSONAL INJURY OR DEATH.

Remedy: CATERPILLAR IS CONDUCTING THE REMEDY FOR THIS CAMPAIGN (PLEASE SEE 05E078). THE VEHICLES WILL BE INSPECTED, THE VVA OIL LINE REPLACED, AND A RETENTION CLIP WILL BE INSTALLED TO PREVENT ANY DAMAGE FROM OCCURRING. THE RECALL BEGAN ONNOVEMBER 6, 2006....

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Recall 05V283000 — STEERING:LINKAGES

| 86 vehicles affected

Defect: ON CERTAIN MOTOR HOMES, THE I-SHAFT IS THE MECHANICAL LINKAGE BETWEEN THE STEERING WHEEL AND THE STEERING GEAR. AT THE NON-WELDED SIDE OF THE I-SHAFT THERE IS A UNIVERSAL JOINT. IT IS POSSIBLE THAT THE FORK SHAFT CONNECTION COULD BE LOST.

Consequence: DRIVERS WILL LOSE STEERABILITY OF THE VEHICLE AND A CRASH COULD OCCUR WITHOUT PRIOR WARNING.

Remedy: DEALERS WILL INSPECT AND REPAIR THE I-SHAFT. THE RECALL BEGAN ON AUGUST 15, 2005. OWNERS MAY CONTACT SPARTAN AT 517-543-6400.

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Owner Complaints for the 2005 SPARTAN K3

22 complaints have been filed with NHTSA for the 2005 SPARTAN K3. Below is a breakdown by vehicle component.

Most Recent Complaints

VEHICLE: 2005 TRAVEL SUPREME ENVOY MODEL 38DS04 CLASS A MOTOR HOME WITH SPARTAN CHASSIS. DANGEROUSLY DEFECTIVE DRIVELINE DUE TO DEFECTIVE /MISTAKEN REVERSED ASSEMBLY CAUSING SEVERE ENGINE AND TRANSMISSION VIBRATION WHEN DRIVING AND POTENTIAL DROP OUT ON ROAD CAUSING UNDUE WEAR TO ALL DRIVELINE COMPONENTS AND DAMAGE DUE TO STRIKING BOLTS IN CHASSIS, AS WELL AS EXTREME DISCOMFORT DURING DRIVING AT LESS THAN NORMAL HIGHWAY SPEEDS. UNIT HAD NUMEROUS OTHER SERIOUS ASSEMBLY DEFECTS. HEADLIGHT ASSEMBLIES WERE INSTALLED WRONG CAUSING HEADLIGHTS TO FAIL TO ILLUMINATE ROAD SURFACES AT NIGHT AT ANY SAFE OR ACCEPTABLE DISTANCE, NOT ADJUSTABLE. WINDSHIELD WASHERS WERE CLOGGED AT SPRAYER TUBE JOINTS WITH DRIED SEALANT PREVENTING WINDSHIELDS FROM BEING WASHED AND OBSTRUCTING VISIBILITY TO DRIVER. DEALER WOULD NOT FIX WITHOUT MY HANDS-ON HELP ON-SITE TO REPAIR. AIR PRESSURE SYSTEM FOR FRONT BRAKES WAS FAILING INTERMITTENTLY WITH AIR SHUTTING DOWN AND ERRORS AFFECTING BRAKING FUNCTION AND SAFETY, SETTING OFF WARNINGS. EXHAUST WOULD ENTER REAR OF VEHICLE WHICH EMITTED BURNING RUBBER AROMAS WHEN USED. FULL REPORTS INCLUDE ABOUT 14 PAGES WITH MUCH MORE DATA REGARDING SIGNIFICANT AND SERIOUS VEHICLE SAFETY PROBLEMS, CONTACT ME FOR MORE DETAILS. FRONT DOOR WOULD NOT LATCH, AND STEP WOULD NOT RETRACT WHEN IN TRAVEL. *TR
#10202459 | ELECTRICAL SYSTEM:12V/24V/48V BATTERY | | 900 miles
VEHICLE: 2005 TRAVEL SUPREME ENVOY MODEL 38DS04 CLASS A MOTOR HOME WITH SPARTAN CHASSIS. DANGEROUSLY DEFECTIVE DRIVELINE DUE TO DEFECTIVE /MISTAKEN REVERSED ASSEMBLY CAUSING SEVERE ENGINE AND TRANSMISSION VIBRATION WHEN DRIVING AND POTENTIAL DROP OUT ON ROAD CAUSING UNDUE WEAR TO ALL DRIVELINE COMPONENTS AND DAMAGE DUE TO STRIKING BOLTS IN CHASSIS, AS WELL AS EXTREME DISCOMFORT DURING DRIVING AT LESS THAN NORMAL HIGHWAY SPEEDS. UNIT HAD NUMEROUS OTHER SERIOUS ASSEMBLY DEFECTS. HEADLIGHT ASSEMBLIES WERE INSTALLED WRONG CAUSING HEADLIGHTS TO FAIL TO ILLUMINATE ROAD SURFACES AT NIGHT AT ANY SAFE OR ACCEPTABLE DISTANCE, NOT ADJUSTABLE. WINDSHIELD WASHERS WERE CLOGGED AT SPRAYER TUBE JOINTS WITH DRIED SEALANT PREVENTING WINDSHIELDS FROM BEING WASHED AND OBSTRUCTING VISIBILITY TO DRIVER. DEALER WOULD NOT FIX WITHOUT MY HANDS-ON HELP ON-SITE TO REPAIR. AIR PRESSURE SYSTEM FOR FRONT BRAKES WAS FAILING INTERMITTENTLY WITH AIR SHUTTING DOWN AND ERRORS AFFECTING BRAKING FUNCTION AND SAFETY, SETTING OFF WARNINGS. EXHAUST WOULD ENTER REAR OF VEHICLE WHICH EMITTED BURNING RUBBER AROMAS WHEN USED. FULL REPORTS INCLUDE ABOUT 14 PAGES WITH MUCH MORE DATA REGARDING SIGNIFICANT AND SERIOUS VEHICLE SAFETY PROBLEMS, CONTACT ME FOR MORE DETAILS. FRONT DOOR WOULD NOT LATCH, AND STEP WOULD NOT RETRACT WHEN IN TRAVEL. *TR
#10202459 | ELECTRICAL SYSTEM:ALTERNATOR/GENERATOR/REGULATOR | | 900 miles
VEHICLE: 2005 TRAVEL SUPREME ENVOY MODEL 38DS04 CLASS A MOTOR HOME WITH SPARTAN CHASSIS. DANGEROUSLY DEFECTIVE DRIVELINE DUE TO DEFECTIVE /MISTAKEN REVERSED ASSEMBLY CAUSING SEVERE ENGINE AND TRANSMISSION VIBRATION WHEN DRIVING AND POTENTIAL DROP OUT ON ROAD CAUSING UNDUE WEAR TO ALL DRIVELINE COMPONENTS AND DAMAGE DUE TO STRIKING BOLTS IN CHASSIS, AS WELL AS EXTREME DISCOMFORT DURING DRIVING AT LESS THAN NORMAL HIGHWAY SPEEDS. UNIT HAD NUMEROUS OTHER SERIOUS ASSEMBLY DEFECTS. HEADLIGHT ASSEMBLIES WERE INSTALLED WRONG CAUSING HEADLIGHTS TO FAIL TO ILLUMINATE ROAD SURFACES AT NIGHT AT ANY SAFE OR ACCEPTABLE DISTANCE, NOT ADJUSTABLE. WINDSHIELD WASHERS WERE CLOGGED AT SPRAYER TUBE JOINTS WITH DRIED SEALANT PREVENTING WINDSHIELDS FROM BEING WASHED AND OBSTRUCTING VISIBILITY TO DRIVER. DEALER WOULD NOT FIX WITHOUT MY HANDS-ON HELP ON-SITE TO REPAIR. AIR PRESSURE SYSTEM FOR FRONT BRAKES WAS FAILING INTERMITTENTLY WITH AIR SHUTTING DOWN AND ERRORS AFFECTING BRAKING FUNCTION AND SAFETY, SETTING OFF WARNINGS. EXHAUST WOULD ENTER REAR OF VEHICLE WHICH EMITTED BURNING RUBBER AROMAS WHEN USED. FULL REPORTS INCLUDE ABOUT 14 PAGES WITH MUCH MORE DATA REGARDING SIGNIFICANT AND SERIOUS VEHICLE SAFETY PROBLEMS, CONTACT ME FOR MORE DETAILS. FRONT DOOR WOULD NOT LATCH, AND STEP WOULD NOT RETRACT WHEN IN TRAVEL. *TR
#10202459 | ELECTRICAL SYSTEM:WIRING | | 900 miles
VEHICLE: 2005 TRAVEL SUPREME ENVOY MODEL 38DS04 CLASS A MOTOR HOME WITH SPARTAN CHASSIS. DANGEROUSLY DEFECTIVE DRIVELINE DUE TO DEFECTIVE /MISTAKEN REVERSED ASSEMBLY CAUSING SEVERE ENGINE AND TRANSMISSION VIBRATION WHEN DRIVING AND POTENTIAL DROP OUT ON ROAD CAUSING UNDUE WEAR TO ALL DRIVELINE COMPONENTS AND DAMAGE DUE TO STRIKING BOLTS IN CHASSIS, AS WELL AS EXTREME DISCOMFORT DURING DRIVING AT LESS THAN NORMAL HIGHWAY SPEEDS. UNIT HAD NUMEROUS OTHER SERIOUS ASSEMBLY DEFECTS. HEADLIGHT ASSEMBLIES WERE INSTALLED WRONG CAUSING HEADLIGHTS TO FAIL TO ILLUMINATE ROAD SURFACES AT NIGHT AT ANY SAFE OR ACCEPTABLE DISTANCE, NOT ADJUSTABLE. WINDSHIELD WASHERS WERE CLOGGED AT SPRAYER TUBE JOINTS WITH DRIED SEALANT PREVENTING WINDSHIELDS FROM BEING WASHED AND OBSTRUCTING VISIBILITY TO DRIVER. DEALER WOULD NOT FIX WITHOUT MY HANDS-ON HELP ON-SITE TO REPAIR. AIR PRESSURE SYSTEM FOR FRONT BRAKES WAS FAILING INTERMITTENTLY WITH AIR SHUTTING DOWN AND ERRORS AFFECTING BRAKING FUNCTION AND SAFETY, SETTING OFF WARNINGS. EXHAUST WOULD ENTER REAR OF VEHICLE WHICH EMITTED BURNING RUBBER AROMAS WHEN USED. FULL REPORTS INCLUDE ABOUT 14 PAGES WITH MUCH MORE DATA REGARDING SIGNIFICANT AND SERIOUS VEHICLE SAFETY PROBLEMS, CONTACT ME FOR MORE DETAILS. FRONT DOOR WOULD NOT LATCH, AND STEP WOULD NOT RETRACT WHEN IN TRAVEL. *TR
VEHICLE: 2005 TRAVEL SUPREME ENVOY MODEL 38DS04 CLASS A MOTOR HOME WITH SPARTAN CHASSIS. DANGEROUSLY DEFECTIVE DRIVELINE DUE TO DEFECTIVE /MISTAKEN REVERSED ASSEMBLY CAUSING SEVERE ENGINE AND TRANSMISSION VIBRATION WHEN DRIVING AND POTENTIAL DROP OUT ON ROAD CAUSING UNDUE WEAR TO ALL DRIVELINE COMPONENTS AND DAMAGE DUE TO STRIKING BOLTS IN CHASSIS, AS WELL AS EXTREME DISCOMFORT DURING DRIVING AT LESS THAN NORMAL HIGHWAY SPEEDS. UNIT HAD NUMEROUS OTHER SERIOUS ASSEMBLY DEFECTS. HEADLIGHT ASSEMBLIES WERE INSTALLED WRONG CAUSING HEADLIGHTS TO FAIL TO ILLUMINATE ROAD SURFACES AT NIGHT AT ANY SAFE OR ACCEPTABLE DISTANCE, NOT ADJUSTABLE. WINDSHIELD WASHERS WERE CLOGGED AT SPRAYER TUBE JOINTS WITH DRIED SEALANT PREVENTING WINDSHIELDS FROM BEING WASHED AND OBSTRUCTING VISIBILITY TO DRIVER. DEALER WOULD NOT FIX WITHOUT MY HANDS-ON HELP ON-SITE TO REPAIR. AIR PRESSURE SYSTEM FOR FRONT BRAKES WAS FAILING INTERMITTENTLY WITH AIR SHUTTING DOWN AND ERRORS AFFECTING BRAKING FUNCTION AND SAFETY, SETTING OFF WARNINGS. EXHAUST WOULD ENTER REAR OF VEHICLE WHICH EMITTED BURNING RUBBER AROMAS WHEN USED. FULL REPORTS INCLUDE ABOUT 14 PAGES WITH MUCH MORE DATA REGARDING SIGNIFICANT AND SERIOUS VEHICLE SAFETY PROBLEMS, CONTACT ME FOR MORE DETAILS. FRONT DOOR WOULD NOT LATCH, AND STEP WOULD NOT RETRACT WHEN IN TRAVEL. *TR

View all Back Over Preventionwarningsexternalpedestrian Alert complaints →

Safety Rating for the 2005 SPARTAN K3

NHTSA has not yet tested the 2005 SPARTAN K3 in its New Car Assessment Program.

Technical Service Bulletins for the 2005 SPARTAN K3

Shyft Group has issued 1 technical service bulletin (TSBs) for the 2005 SPARTAN K3. TSBs are notices sent by manufacturers to their dealers describing a known issue and the recommended repair procedure.

05170001 — ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:BELTS AND ASSOCIATED PULLEYS

ENGINE COOLING - MECHANICAL FAN DRIVE V-BELT ALIGNMENT. SPARTAN K2 AND K3 CHASSIS MODELS EQUIPPED WITH A MECHANICALLY DRIVEN ENGINE COOLING FAN, MANUFACTURED THROUGH SEPTEMBER 22, 2005. MISALIGNED PULLEYS MAY CAUSE DRIVE BELTS TO COME OFF. *TT

NHTSA Investigations for the 2005 SPARTAN K3

There are no NHTSA defect investigations on record for this vehicle.

Other Model Years of the SPARTAN K3

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Other SPARTAN Models

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