2005 SATURN RELAY — Problems, Recalls & Safety Data
N/A
Safety Rating
137
Owner Complaints
3
Recalls
17
Service Bulletins
0
Investigations
Overview of the 2005 SATURN RELAY
The 2005 SATURN RELAY has received a total of 137 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 3 recall campaigns affecting this vehicle, covering issues with STEERING, PARKING BRAKE, SEATS:MID/REAR ASSEMBLY. 17 technical service bulletins have been issued by General Motors, LLC for this model year. The most commonly reported problems involve the Electrical System (20 complaints), Service Brakes Hydraulic (14 complaints), and Service Brakes (9 complaints).
Recalls for the 2005 SATURN RELAY
NHTSA has recorded 3 recalls for the 2005 SATURN RELAY, potentially affecting up to 34,429 vehicles.
Recall 09E005000 — STEERING
| 979 vehicles affected
Defect: DORMAN IS RECALLING 979 STEERING KNUCKLES, DORMAN P/NOS. 697-902 AND 697-903, SOLD UNDER DORMAN'S "OE SOLUTIONS<SUP>TM</SUP>" BRAND NAME, AND NAPA P/NOS. 7-8502 AND 7-8503 WHICH WERE SOLD FOR REPLACEMENT USE ON THE VARIOUS VEHICLES LISTED ABOVE. A POTENTIAL MATERIAL OR DESIGN DEFECT COULD RESULT IN THE STEERING KNUCKLE BREAKING IN THE HUB AREA.
Consequence: A BROKEN STEERING KNUCKLE COULD RESULT IN LOSS OF STEERING CONTROL AND A POSSIBLE CRASH WITHOUT WARNING.
Remedy: DORMAN WILL NOTIFY OWNERS AND REPLACE THE DEFECTIVE STEERING KNUCKLES FREE OF CHARGE AND REIMBURSE THE REPAIR FACILITY OR OWNER FOR LABOR. THE RECALL BEGAN ON FEBRUARY 23, 2009. OWNERS MAY CONTACT DORMAN'S TOLL-FREE HOTLINE AT 1-800-523-2492 AND PRESS 5.
View full details →Recall 05V287000 — PARKING BRAKE
| 14,600 vehicles affected
Defect: CERTAIN SPORT UTILITY VEHICLES FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 135, 'PASSENGER CAR BRAKE SYSTEMS.' TO MEET THE STANDARD, THE VEHICLE MUST NOT MOVE FOR FIVE MINUTES WHEN STOPPED ON A STEEP HILL WITH THE PARKING BRAKE APPLIED AND THE VEHICLE IN NEUTRAL (N). SOME OF THESE VEHICLES FAILED THIS TEST.
Consequence: WHEN THE PARKING BRAKE IS RELEASED, THE DRIVER MAY NOTICE UNINTENDED BRAKING WHEN ACCELERATING, DECELERATING, OR COASTING, AND A NOISE COMING FROM THE REAR OF THE VEHICLE. UNINTENDED VEHICLE MOVEMENT COULD OCCUR INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL INSPECT FOR PARKING BRAKE LEVER SLIPPAGE AT EACH REAR BRAKE CALIPER AND REPLACE THE CALIPER IF LEVER SLIPPAGE IS IDENTIFIED. THE RECALL BEGAN ON NOVEMBER 14, 2005. OWNERS MAY CONTACT BUICK AT 1-866-608-8080, CHEVROLET AT 1-800-630-2438, PONTIAC AT...
View full details →Recall 05V061000 — SEATS:MID/REAR ASSEMBLY
| 18,850 vehicles affected
Defect: ON CERTAIN MINIVANS, THE OUTBOARD RELEASE HANDLE ON THE IMPACT-SIDE SECOND-ROW BUCKET SEAT MAY BE ACTUATED AND THE REAR LATCHES MAY UNLATCH EARLY IN A SIDE IMPACT CRASH. THIS WAS DISCOVERED IN A SIDE IMPACT TEST RUN BY GM, UNDER CONDITIONS SIMILAR TO NHTSA'S NEW CAR ASSESSMENT PROGRAM (NCAP) SIDE IMPACT TEST.
Consequence: IF THE REAR LATCHES OF THE SEAT RELEASE EARLY IN A SEVERE SIDE IMPACT, THE FRONT OUTBOARD LATCH MAY DISENGAGE AND INCREASE THE POTENTIAL FOR INJURY TO THE OCCUPANT OF THE SEAT.
Remedy: DEALERS WILL REMOVE THE SEAT LATCH RELEASE HANDLE AND INSTALL A BLACK PLASTIC CAP OVER THE EXPOSED METAL STUD TO ELIMINATE THE SIDE IMPACT SAFETY CONCERN FREE OF CHARGE. THE RECALL BEGAN ON APRIL 5, 2005. OWNERS MAY CONTACT SATURN...
View full details →Owner Complaints for the 2005 SATURN RELAY
137 complaints have been filed with NHTSA for the 2005 SATURN RELAY. Below is a breakdown by vehicle component.
Most Recent Complaints
EXACT SAME ISSUE AS DESCRIBED IN APRIL 2014 GM RECALL 14063. SUDDEN LOSS OF ELECTRICAL POWER WHILE DRIVING CAUSING THE ENGINE TO SHUT OFF. UNPREDICTABLE VERY DANGEROUS. SEEMS TO BE THE IGNITION SWITCH. OTHER SATURNS ARE LISTED IN THE 2014 RECALL BUT MINE IS NOT. IT SHOULD BE LISTED.
THE ANTI-LOCK BRAKE SYSTEM WARNING LIGHT AND TRACTION CONTROL SYSTEM (TCS) WARNING LIGHT CONTINUE TO LIGHT UP AND STAYS ON I HAVE SEEN SIMILAR COMPLAINTS ON VARIOUS CHAT SESSIONS.
THE ANTI-LOCK BRAKE SYSTEM WARNING LIGHT AND TRACTION CONTROL SYSTEM (TCS) WARNING LIGHT CONTINUE TO LIGHT UP AND STAYS ON I HAVE SEEN SIMILAR COMPLAINTS ON VARIOUS CHAT SESSIONS.
TL* THE CONTACT OWNS A 2005 SATURN RELAY. WHILE OPERATING THE VEHICLE, THE SPEED SENSOR AND TRACTION CONTROL SENSOR LIGHTS ILLUMINATED AND THE BRAKING DISTANCE INCREASED WHEN THE BRAKE PEDAL WAS DEPRESSED. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS DIAGNOSED THAT THE ELECTRONIC BODY CONTROL MODULE WAS FAULTY AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. ALSO, THE SLIDING DOOR CHIME ACTIVATED EVEN THOUGH BOTH SLIDING DOORS WERE CLOSED. ALSO, THE STEERING WHEEL SUDDENLY BECAME VERY DIFFICULT TO TURN. THE CAUSE OF THE FAILURES WERE NOT DIAGNOSED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE VIN WAS INVALID. THE FAILURE MILEAGE WAS 90,000. UPDATED 09/08/16*LJ *CN
TL* THE CONTACT OWNS A 2005 SATURN RELAY. WHILE OPERATING THE VEHICLE, THE SPEED SENSOR AND TRACTION CONTROL SENSOR LIGHTS ILLUMINATED AND THE BRAKING DISTANCE INCREASED WHEN THE BRAKE PEDAL WAS DEPRESSED. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS DIAGNOSED THAT THE ELECTRONIC BODY CONTROL MODULE WAS FAULTY AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. ALSO, THE SLIDING DOOR CHIME ACTIVATED EVEN THOUGH BOTH SLIDING DOORS WERE CLOSED. ALSO, THE STEERING WHEEL SUDDENLY BECAME VERY DIFFICULT TO TURN. THE CAUSE OF THE FAILURES WERE NOT DIAGNOSED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE VIN WAS INVALID. THE FAILURE MILEAGE WAS 90,000. UPDATED 09/08/16*LJ *CN
Safety Rating for the 2005 SATURN RELAY
NHTSA has not yet tested the 2005 SATURN RELAY in its New Car Assessment Program.
Technical Service Bulletins for the 2005 SATURN RELAY
General Motors, LLC has issued 17 technical service bulletins (TSBs) for the 2005 SATURN RELAY. TSBs are notices sent by manufacturers to their dealers describing a known issue and the recommended repair procedure.
PIC6533 — BACK OVER PREVENTION
This Preliminary Information addresses issues dealership technicians may encounter when programming modules in Saturn vehicles, resulting from a configuration change in the programming website.
050601005A — ENGINE AND ENGINE COOLING
WHISTLE TYPE NOISE COMING FROM ENGINE. *TT
050089058 — UNKNOWN OR OTHER
ESSENTIAL SERVICE TOOL UPDATE #4 (U.S. RETAILERS ONLY). 1991-2006 SATURN VEHICLES. *TT
0508111007 — STRUCTURE:BODY
REAR ROCKER MOLDINGS AVAILABLE AS SEPARATE PARTS. *TT
030950001 — SEATS
CHILD COMFORT CLIP COMES OFF FROM SEAT. *TT
050089019 — EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
ESSENTIAL SERVICE TOOLS UPDATE. *EH
050844006 — EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.
VARIOUS RADIO PLAYER CONCERNS. *EH
050844007 — EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.
EXCHANGE PROGRAM SATURN RELAY RADIO RECEIVER ORDERING PROCESS. *EH
050849009 — ELECTRICAL SYSTEM
EXCHANGE PROGRAM SATURN RELAY INSTRUMENT PANEL CLUSTER ORDERING PROCESS. *EH
2377 — STRUCTURE
2ND ROW CENTER CONSOLES (TOY BOX) LATCH INFORMATION. *SC
Showing 10 of 17 technical service bulletins.
NHTSA Investigations for the 2005 SATURN RELAY
There are no NHTSA defect investigations on record for this vehicle.
Other Model Years of the SATURN RELAY
- 2005 SATURN RELAY (current)
- 2006 SATURN RELAY — 32 complaints
- 2007 SATURN RELAY — 21 complaints
- 2008 SATURN RELAY — 0 complaints
Other SATURN Models
- SATURN ION — 5,467 total complaints
- SATURN VUE — 3,269 total complaints
- SATURN SL — 2,891 total complaints
- SATURN AURA — 2,222 total complaints
- SATURN OUTLOOK — 1,939 total complaints
- SATURN LS — 1,885 total complaints
- SATURN SKY — 623 total complaints
- SATURN SC1 — 554 total complaints