2006 PORSCHE CAYMAN S Engine And Engine Cooling Problems

THE ENGINE FAILED WHILST TAKING PART IN A DRIVING EVENT AT WILLOW SPRINGS RACEWAY. OIL STARVATION CAUSED #6 CONROD BIG-END BEARING FAILURE AT APPROXIMATELY 4000RPM LEADING TO INTERNAL DESTRUCTION OF THE ENGINE AND AN ENORMOUS PLUME OF WHITE SMOKE OUT THROUGH THE EXHAUST. FORTUNATELY I WAS ON A STRAIGHT PART OF THE TRACK AT THE TIME AND WAS ABLE TO RETAIN CONTROL AND STOP THE CAR SAFELY. PLEASE NOTE THAT ALTHOUGH THIS FAILURE HAPPENED ON A RACE TRACK AND AT A SEEMINGLY HIGH SPEED, I AM AN EXPERIENCED RACING DRIVER AND THE CAR WAS NOT BEING UNDULY ABUSED. THIS VEHICLE IS SOLD IN GERMANY WHERE IT IS PERFECTLY LEGAL FOR IT TO ACHIEVE ITS 170MPH TOP SPEED WHEN DRIVING CONDITIONS ALLOW AND THE COMPANY'S ADVERTISING CAMPAIGNS FOCUS ON ITS SPORTING CAPABILITIES. CLEARLY, HOWEVER, THE CAR SHOULDN'T BE ADVERTISED AS A SPORTS MODEL IF IT CANNOT BE DRIVEN IN A SPORTING...

AS I WAS ACCELERATING FOR A MERGE, THE CAR BUCKED AND HESITATED DESPITE HAVING MY FOOT ON THE GAS. I SHIFTED GEARS AND IT WAS THE SAME PROBLEM THEN THERE WAS AN ODD NOISE FROM THE ENGINE. I PULLED OFF AND THE OIL PRESSURE WARNING LIGHT CAME ON JUST AS I STOPPED THE ENGINE. I HAD THE CAR TOWED TO THE REPAIR SHOP.

MOTOR FAILED UNEXPECTEDLY WHILE ACCELERATING, CAUSING LOSS OF POWER AND LOSS OF CONTROL. MECHANIC INSPECTION SAYS THAT IT WAS NOT MY FAULT, AS THE FAILURE OCCURRED AT 3500 RPM AND THERE WAS NO STRESS THAT SHOULD CAUSE FAILURE. NO SLUDGE FOUND IN ENGINE, OIL CHANGES DONE ON TIME. FAILURE NECESSITATES A COMPLETELY NEW MOTOR AT A COST OF $16,000. AFTER INVESTIGATION, IT APPEARS THAT COMPLETE MOTOR FAILURE BETWEEN 40-50K MILES ON THE 2006 PORSCHE CAYMAN S IS FAIRLY COMMON.

THE ENGINE EXPERIENCED A CYLINDER FAILURE IN THE #5 CYLINDER. THE #5 PISTON 'CLIPPED' A VALVE, THE VALVE DROPPED INTO THE CYLINDER, THE PISTON IMPACTED THE VALVE AND CAUSED THE #5 PISTON ROD TO BREAK LOOSE COMPLETELY AND PUNCH A HOLE IN THE TOP OF THE ENGINE CORE. THERE WERE ALSO CRACKS IN THE #5 CYLINDER WALL. I HAD TO PURCHASE A COMPLETELY NEW ENGINE FROM THE MANUFACTURER AND HAVE MY LOCAL DEALER INSTALL IT. THE FINAL REPAIR BILL WAS $25,000.

THE PORSCHE ENGINE DID NOT HAVE PROPER OILING DUE TO A LACK OF PROPER OIL RETURN DESIGN WHICH CAUSES THE BEARINGS TO PREMATURELY WEAR AND THE ROD BOLTS TO FAIL IN THESE ENGINES. WE HAVE OVER 35 CASES OF THIS HAPPENING AT HTTP://WWW.PLANET-9.COM/CAYMAN-BOXSTER-PROBLEMS-COMPLAINTS/59790-OILING-PROBLEMS-BLOWN-MOTORS-NHTSA.HTML TO OWNERS OF PORSCHE BOXSTERS AND CAYMANS FROM PRIMARILY THE 2006 AND 2007 MODEL YEARS. SOME OF THESE FAILURES HAVE RESULTED IN CRASHES OR NEAR-CRASHES AS THE ENGINES FAIL THE DRIVER LOSES POWER STEERING AND CONTROL OF THE VEHICLE. PORSCHE HAS REFUSED TO ADMIT THERE IS A PROBLEM WITH THESE ENGINES BUT HAS REDESIGNED THE ENGINES IN 2009 TO FIX THESE OILING PROBLEMS. PORSCHE HAS EVEN DENIED WARRANTY CLAIMS WHERE THE FAILURES OCCURRED ON A TRACK DURING A DRIVING SCHOOL, ALTHOUGH PORSCHE ADVERTISES THEIR CARS AS SPORTS CARS AND CONSISTENTLY SHOWS THEM ON THE TRACK IN ADVERTISING MATERIALS, TELEVISION, ETC. ADDITIONAL PROBLEMS WITH THE ENGINES INCLUDE INCREASED...

IN JANUARY OF 2007 I BOUGHT A 2006 PORSCHE CAYMANN S FORM PAUL MILLER PORSCHE IN PARSIPPANY N.J. IN 7\08\2010 THE CAR BEGAN CONSUMING OIL AT AN ALARMING RATE AND I MADE AN APPOINTMENT WITH RAY CATINA PORSCHE IN EDISON N.J. INVOICE#POCS45415. AFTER THEIR DIAGNOSIS THEY DETERMINED THAT THE CAR USED 200ML. IN 475MI., THE CAR AT THE TIME HAD 17,393MI ON THE ODOMETER, THEY SAID IT WAS WITHIN SPECS. AND I CONSIDERED IT PART OF THE BREAK IN PERIOD. AT 22000 MI I WAS EXPERIENCING AN OIL CONSUMPTION RATE OF 1QT. PER 300 MI. ALSO THEIR CONSUMPTION TEST AND WHAT I?M EXPERIENCING ARE DIFFERENT. IT WENT FROM 1QT {946ML.}EVERY 450-500 MILES TO 1QT EVERY 250-300MI. I WAS RESETTING THE TRIP ODOMETER EVERY TIME THE CAR NEEDED A QUART OF OIL, THE LAST TIME I RESET THE ODOMETER BEFORE I BROUGHT IT THE RAY CATINA THIS MONTH WAS 278MI. WHEN...