2022 NEW FLYER XD40 — Problems, Recalls & Safety Data
N/A
Safety Rating
0
Owner Complaints
5
Recalls
1
Service Bulletin
0
Investigations
Overview of the 2022 NEW FLYER XD40
The 2022 NEW FLYER XD40 has received a total of 0 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 24 recall campaigns affecting this vehicle, covering issues with VEHICLE SPEED CONTROL, POWER TRAIN:DRIVELINE:DRIVESHAFT. 1 technical service bulletin have been issued by New Flyer of America, Inc. for this model year.
Recalls for the 2022 NEW FLYER XD40
NHTSA has recorded 24 recalls for the 2022 NEW FLYER XD40, potentially affecting up to 93,045 vehicles.
Recall 23V898000 — VEHICLE SPEED CONTROL
| 211 vehicles affected
Defect: New Flyer of America, Inc. (New Flyer) is recalling certain 2022-2023 XD35, XD40, XN35, XN40, and 2023 XD60, XE35, XE40, and XN60 transit buses. Due to a software error, unintended acceleration may occur during certain conditions.
Consequence: Unintended acceleration can increase the risk of a crash.
Remedy: New Flyer will update the vehicle software, free of charge. Owner notification letters are expected to be mailed February 15, 2024. Owners may contact New Flyer customer service at 1-800-241-2947. New Flyer's number for this recall is R23-022.
View full details →Recall 23V722000 — POWER TRAIN:DRIVELINE:DRIVESHAFT
| 2,351 vehicles affected
Defect: New Flyer of America, Inc. (New Flyer) is recalling certain 2019-2024 XD35, XD40, XN35, and XN40 transit buses. The transmission yoke may separate, resulting in driveshaft separation and a sudden loss of drive power.
Consequence: A sudden loss of drive power can increase the risk of a crash.
Remedy: New Flyer will work with the equipment manufacturer, Allison Transmission Inc., to inspect, and if necessary, tighten loose transmission yoke bolts, free of charge. Owner notification letters were mailed December 9, 2023. Owners may contact New Flyer customer service at...
View full details →Recall 23V722000 — POWER TRAIN:DRIVELINE:DRIVESHAFT
| 2,351 vehicles affected
Defect: New Flyer of America, Inc. (New Flyer) is recalling certain 2019-2024 XD35, XD40, XN35, and XN40 transit buses. The transmission yoke may separate, resulting in driveshaft separation and a sudden loss of drive power.
Consequence: A sudden loss of drive power can increase the risk of a crash.
Remedy: New Flyer will work with the equipment manufacturer, Allison Transmission Inc., to inspect, and if necessary, tighten loose transmission yoke bolts, free of charge. Owner notification letters were mailed December 9, 2023. Owners may contact New Flyer customer service at...
View full details →Recall 23V722000 — POWER TRAIN:DRIVELINE:DRIVESHAFT
| 2,351 vehicles affected
Defect: New Flyer of America, Inc. (New Flyer) is recalling certain 2019-2024 XD35, XD40, XN35, and XN40 transit buses. The transmission yoke may separate, resulting in driveshaft separation and a sudden loss of drive power.
Consequence: A sudden loss of drive power can increase the risk of a crash.
Remedy: New Flyer will work with the equipment manufacturer, Allison Transmission Inc., to inspect, and if necessary, tighten loose transmission yoke bolts, free of charge. Owner notification letters were mailed December 9, 2023. Owners may contact New Flyer customer service at...
View full details →Recall 23V722000 — POWER TRAIN:DRIVELINE:DRIVESHAFT
| 2,351 vehicles affected
Defect: New Flyer of America, Inc. (New Flyer) is recalling certain 2019-2024 XD35, XD40, XN35, and XN40 transit buses. The transmission yoke may separate, resulting in driveshaft separation and a sudden loss of drive power.
Consequence: A sudden loss of drive power can increase the risk of a crash.
Remedy: New Flyer will work with the equipment manufacturer, Allison Transmission Inc., to inspect, and if necessary, tighten loose transmission yoke bolts, free of charge. Owner notification letters were mailed December 9, 2023. Owners may contact New Flyer customer service at...
View full details →Recall 23V722000 — POWER TRAIN:DRIVELINE:DRIVESHAFT
| 2,351 vehicles affected
Defect: New Flyer of America, Inc. (New Flyer) is recalling certain 2019-2024 XD35, XD40, XN35, and XN40 transit buses. The transmission yoke may separate, resulting in driveshaft separation and a sudden loss of drive power.
Consequence: A sudden loss of drive power can increase the risk of a crash.
Remedy: New Flyer will work with the equipment manufacturer, Allison Transmission Inc., to inspect, and if necessary, tighten loose transmission yoke bolts, free of charge. Owner notification letters were mailed December 9, 2023. Owners may contact New Flyer customer service at...
View full details →Recall 23V722000 — POWER TRAIN:DRIVELINE:DRIVESHAFT
| 2,351 vehicles affected
Defect: New Flyer of America, Inc. (New Flyer) is recalling certain 2019-2024 XD35, XD40, XN35, and XN40 transit buses. The transmission yoke may separate, resulting in driveshaft separation and a sudden loss of drive power.
Consequence: A sudden loss of drive power can increase the risk of a crash.
Remedy: New Flyer will work with the equipment manufacturer, Allison Transmission Inc., to inspect, and if necessary, tighten loose transmission yoke bolts, free of charge. Owner notification letters were mailed December 9, 2023. Owners may contact New Flyer customer service at...
View full details →Recall 23V722000 — POWER TRAIN:DRIVELINE:DRIVESHAFT
| 2,351 vehicles affected
Defect: New Flyer of America, Inc. (New Flyer) is recalling certain 2019-2024 XD35, XD40, XN35, and XN40 transit buses. The transmission yoke may separate, resulting in driveshaft separation and a sudden loss of drive power.
Consequence: A sudden loss of drive power can increase the risk of a crash.
Remedy: New Flyer will work with the equipment manufacturer, Allison Transmission Inc., to inspect, and if necessary, tighten loose transmission yoke bolts, free of charge. Owner notification letters were mailed December 9, 2023. Owners may contact New Flyer customer service at...
View full details →Recall 23V722000 — POWER TRAIN:DRIVELINE:DRIVESHAFT
| 2,351 vehicles affected
Defect: New Flyer of America, Inc. (New Flyer) is recalling certain 2019-2024 XD35, XD40, XN35, and XN40 transit buses. The transmission yoke may separate, resulting in driveshaft separation and a sudden loss of drive power.
Consequence: A sudden loss of drive power can increase the risk of a crash.
Remedy: New Flyer will work with the equipment manufacturer, Allison Transmission Inc., to inspect, and if necessary, tighten loose transmission yoke bolts, free of charge. Owner notification letters were mailed December 9, 2023. Owners may contact New Flyer customer service at...
View full details →Recall 23V722000 — POWER TRAIN:DRIVELINE:DRIVESHAFT
| 2,351 vehicles affected
Defect: New Flyer of America, Inc. (New Flyer) is recalling certain 2019-2024 XD35, XD40, XN35, and XN40 transit buses. The transmission yoke may separate, resulting in driveshaft separation and a sudden loss of drive power.
Consequence: A sudden loss of drive power can increase the risk of a crash.
Remedy: New Flyer will work with the equipment manufacturer, Allison Transmission Inc., to inspect, and if necessary, tighten loose transmission yoke bolts, free of charge. Owner notification letters were mailed December 9, 2023. Owners may contact New Flyer customer service at...
View full details →Recall 23V722000 — POWER TRAIN:DRIVELINE:DRIVESHAFT
| 2,351 vehicles affected
Defect: New Flyer of America, Inc. (New Flyer) is recalling certain 2019-2024 XD35, XD40, XN35, and XN40 transit buses. The transmission yoke may separate, resulting in driveshaft separation and a sudden loss of drive power.
Consequence: A sudden loss of drive power can increase the risk of a crash.
Remedy: New Flyer will work with the equipment manufacturer, Allison Transmission Inc., to inspect, and if necessary, tighten loose transmission yoke bolts, free of charge. Owner notification letters were mailed December 9, 2023. Owners may contact New Flyer customer service at...
View full details →Recall 23V722000 — POWER TRAIN:DRIVELINE:DRIVESHAFT
| 2,351 vehicles affected
Defect: New Flyer of America, Inc. (New Flyer) is recalling certain 2019-2024 XD35, XD40, XN35, and XN40 transit buses. The transmission yoke may separate, resulting in driveshaft separation and a sudden loss of drive power.
Consequence: A sudden loss of drive power can increase the risk of a crash.
Remedy: New Flyer will work with the equipment manufacturer, Allison Transmission Inc., to inspect, and if necessary, tighten loose transmission yoke bolts, free of charge. Owner notification letters were mailed December 9, 2023. Owners may contact New Flyer customer service at...
View full details →Recall 23V711000 — EQUIPMENT:OTHER:LABELS
| 188 vehicles affected
Defect: New Flyer of America, Inc. (New Flyer) is recalling certain 2021-2023 XD35, 2022-2023 XD40, XD60, XN35, XN60, 2022 XDE35, and 2021-2022 XE40 transit buses. The Gross Axle Weight Rating (GAWR) and Gross Vehicle Weight Rating (GVWR) listed on the certification labels are incorrect, which can allow the vehicle to be overloaded. As such, these vehicles fail to comply with the...
Consequence: An overloaded vehicle can increase the risk of a crash.
Remedy: New Flyer will provide and/or install new labels, free of charge. Owner notification letters were mailed November 9, 2023. Owners may contact New Flyer customer service at 1-800-241-2947.
View full details →Recall 22V637000 — STEERING
| 55 vehicles affected
Defect: New Flyer of America, Inc. (New Flyer) is recalling certain 2021-2022 XD40, XD60, XDE40, 2022 XN35, XE40, XN40, and 2021 XN60 transit buses. The steering gears may have been incorrectly assembled, which can cause the gear to fracture.
Consequence: A fractured steering gear can cause a loss of steering control, increasing the risk of a crash.
Remedy: Dealers will inspect and replace the steering gear if required, free of charge. Owner notification letters were mailed on September 2, 2022. Owners may contact New Flyer's customer service at 1-204-224-6706. New Flyer's number for this recall is R22-026.
View full details →Recall 25V898000 — SERVICE BRAKES, AIR:ANTILOCK
| 6,673 vehicles affected
Defect: New Flyer of America, Inc. (New Flyer) is recalling certain XD35, XDE35, XE35, XN35, XD40, XDE40, XE40, XHE40, XN40, XT40, XD60, XDE60, XE60, XN60, XT60, and XHE60 transit buses. Please refer to New Flyer's recall report for specific model year information. The antilock braking (ABS) and electronic stability control (ESC) module may lose communication and fail without illuminating the warning...
Consequence: An ABS or ESC warning light that fails to illuminate will not alert the driver to the loss of ABS or ESC, increasing the risk of a crash.
Remedy: New Flyer will update the software, free of charge. Owner notification letters are expected to be mailed February 13, 2026. Owners may contact New Flyer's customer service at 1-800-241-2947.
View full details →Recall 25V898000 — SERVICE BRAKES, AIR:ANTILOCK
| 6,673 vehicles affected
Defect: New Flyer of America, Inc. (New Flyer) is recalling certain XD35, XDE35, XE35, XN35, XD40, XDE40, XE40, XHE40, XN40, XT40, XD60, XDE60, XE60, XN60, XT60, and XHE60 transit buses. Please refer to New Flyer's recall report for specific model year information. The antilock braking (ABS) and electronic stability control (ESC) module may lose communication and fail without illuminating the warning...
Consequence: An ABS or ESC warning light that fails to illuminate will not alert the driver to the loss of ABS or ESC, increasing the risk of a crash.
Remedy: New Flyer will update the software, free of charge. Owner notification letters are expected to be mailed February 13, 2026. Owners may contact New Flyer's customer service at 1-800-241-2947.
View full details →Recall 25V898000 — SERVICE BRAKES, AIR:ANTILOCK
| 6,673 vehicles affected
Defect: New Flyer of America, Inc. (New Flyer) is recalling certain XD35, XDE35, XE35, XN35, XD40, XDE40, XE40, XHE40, XN40, XT40, XD60, XDE60, XE60, XN60, XT60, and XHE60 transit buses. Please refer to New Flyer's recall report for specific model year information. The antilock braking (ABS) and electronic stability control (ESC) module may lose communication and fail without illuminating the warning...
Consequence: An ABS or ESC warning light that fails to illuminate will not alert the driver to the loss of ABS or ESC, increasing the risk of a crash.
Remedy: New Flyer will update the software, free of charge. Owner notification letters are expected to be mailed February 13, 2026. Owners may contact New Flyer's customer service at 1-800-241-2947.
View full details →Recall 25V898000 — SERVICE BRAKES, AIR:ANTILOCK
| 6,673 vehicles affected
Defect: New Flyer of America, Inc. (New Flyer) is recalling certain XD35, XDE35, XE35, XN35, XD40, XDE40, XE40, XHE40, XN40, XT40, XD60, XDE60, XE60, XN60, XT60, and XHE60 transit buses. Please refer to New Flyer's recall report for specific model year information. The antilock braking (ABS) and electronic stability control (ESC) module may lose communication and fail without illuminating the warning...
Consequence: An ABS or ESC warning light that fails to illuminate will not alert the driver to the loss of ABS or ESC, increasing the risk of a crash.
Remedy: New Flyer will update the software, free of charge. Owner notification letters are expected to be mailed February 13, 2026. Owners may contact New Flyer's customer service at 1-800-241-2947.
View full details →Recall 25V898000 — SERVICE BRAKES, AIR:ANTILOCK
| 6,673 vehicles affected
Defect: New Flyer of America, Inc. (New Flyer) is recalling certain XD35, XDE35, XE35, XN35, XD40, XDE40, XE40, XHE40, XN40, XT40, XD60, XDE60, XE60, XN60, XT60, and XHE60 transit buses. Please refer to New Flyer's recall report for specific model year information. The antilock braking (ABS) and electronic stability control (ESC) module may lose communication and fail without illuminating the warning...
Consequence: An ABS or ESC warning light that fails to illuminate will not alert the driver to the loss of ABS or ESC, increasing the risk of a crash.
Remedy: New Flyer will update the software, free of charge. Owner notification letters are expected to be mailed February 13, 2026. Owners may contact New Flyer's customer service at 1-800-241-2947.
View full details →Recall 25V898000 — ELECTRONIC STABILITY CONTROL (ESC)
| 6,673 vehicles affected
Defect: New Flyer of America, Inc. (New Flyer) is recalling certain XD35, XDE35, XE35, XN35, XD40, XDE40, XE40, XHE40, XN40, XT40, XD60, XDE60, XE60, XN60, XT60, and XHE60 transit buses. Please refer to New Flyer's recall report for specific model year information. The antilock braking (ABS) and electronic stability control (ESC) module may lose communication and fail without illuminating the warning...
Consequence: An ABS or ESC warning light that fails to illuminate will not alert the driver to the loss of ABS or ESC, increasing the risk of a crash.
Remedy: New Flyer will update the software, free of charge. Owner notification letters are expected to be mailed February 13, 2026. Owners may contact New Flyer's customer service at 1-800-241-2947.
View full details →Recall 25V898000 — ELECTRONIC STABILITY CONTROL (ESC)
| 6,673 vehicles affected
Defect: New Flyer of America, Inc. (New Flyer) is recalling certain XD35, XDE35, XE35, XN35, XD40, XDE40, XE40, XHE40, XN40, XT40, XD60, XDE60, XE60, XN60, XT60, and XHE60 transit buses. Please refer to New Flyer's recall report for specific model year information. The antilock braking (ABS) and electronic stability control (ESC) module may lose communication and fail without illuminating the warning...
Consequence: An ABS or ESC warning light that fails to illuminate will not alert the driver to the loss of ABS or ESC, increasing the risk of a crash.
Remedy: New Flyer will update the software, free of charge. Owner notification letters are expected to be mailed February 13, 2026. Owners may contact New Flyer's customer service at 1-800-241-2947.
View full details →Recall 25V898000 — ELECTRONIC STABILITY CONTROL (ESC)
| 6,673 vehicles affected
Defect: New Flyer of America, Inc. (New Flyer) is recalling certain XD35, XDE35, XE35, XN35, XD40, XDE40, XE40, XHE40, XN40, XT40, XD60, XDE60, XE60, XN60, XT60, and XHE60 transit buses. Please refer to New Flyer's recall report for specific model year information. The antilock braking (ABS) and electronic stability control (ESC) module may lose communication and fail without illuminating the warning...
Consequence: An ABS or ESC warning light that fails to illuminate will not alert the driver to the loss of ABS or ESC, increasing the risk of a crash.
Remedy: New Flyer will update the software, free of charge. Owner notification letters are expected to be mailed February 13, 2026. Owners may contact New Flyer's customer service at 1-800-241-2947.
View full details →Recall 25V898000 — ELECTRONIC STABILITY CONTROL (ESC)
| 6,673 vehicles affected
Defect: New Flyer of America, Inc. (New Flyer) is recalling certain XD35, XDE35, XE35, XN35, XD40, XDE40, XE40, XHE40, XN40, XT40, XD60, XDE60, XE60, XN60, XT60, and XHE60 transit buses. Please refer to New Flyer's recall report for specific model year information. The antilock braking (ABS) and electronic stability control (ESC) module may lose communication and fail without illuminating the warning...
Consequence: An ABS or ESC warning light that fails to illuminate will not alert the driver to the loss of ABS or ESC, increasing the risk of a crash.
Remedy: New Flyer will update the software, free of charge. Owner notification letters are expected to be mailed February 13, 2026. Owners may contact New Flyer's customer service at 1-800-241-2947.
View full details →Recall 25V898000 — ELECTRONIC STABILITY CONTROL (ESC)
| 6,673 vehicles affected
Defect: New Flyer of America, Inc. (New Flyer) is recalling certain XD35, XDE35, XE35, XN35, XD40, XDE40, XE40, XHE40, XN40, XT40, XD60, XDE60, XE60, XN60, XT60, and XHE60 transit buses. Please refer to New Flyer's recall report for specific model year information. The antilock braking (ABS) and electronic stability control (ESC) module may lose communication and fail without illuminating the warning...
Consequence: An ABS or ESC warning light that fails to illuminate will not alert the driver to the loss of ABS or ESC, increasing the risk of a crash.
Remedy: New Flyer will update the software, free of charge. Owner notification letters are expected to be mailed February 13, 2026. Owners may contact New Flyer's customer service at 1-800-241-2947.
View full details →Owner Complaints for the 2022 NEW FLYER XD40
No complaints have been filed with NHTSA for the 2022 NEW FLYER XD40.
Safety Rating for the 2022 NEW FLYER XD40
NHTSA has not yet tested the 2022 NEW FLYER XD40 in its New Car Assessment Program.
Technical Service Bulletins for the 2022 NEW FLYER XD40
New Flyer of America, Inc. has issued 1 technical service bulletin (TSBs) for the 2022 NEW FLYER XD40. TSBs are notices sent by manufacturers to their dealers describing a known issue and the recommended repair procedure.
ITS60469 — EQUIPMENT
Technical Instruction describing how to remove and replace the incorrect EPA emissions placard.
NHTSA Investigations for the 2022 NEW FLYER XD40
There are no NHTSA defect investigations on record for this vehicle.
Other Model Years of the NEW FLYER XD40
- 2017 NEW FLYER XD40 — 0 complaints
- 2018 NEW FLYER XD40 — 0 complaints
- 2019 NEW FLYER XD40 — 0 complaints
- 2020 NEW FLYER XD40 — 0 complaints
- 2021 NEW FLYER XD40 — 0 complaints
- 2022 NEW FLYER XD40 (current)
- 2023 NEW FLYER XD40 — 0 complaints
- 2024 NEW FLYER XD40 — 0 complaints
- 2025 NEW FLYER XD40 — 0 complaints
- 2026 NEW FLYER XD40 — 0 complaints
Other NEW FLYER Models
- NEW FLYER XD60 — 5 total complaints
- NEW FLYER D40LF — 4 total complaints
- NEW FLYER XT40 — 3 total complaints
- NEW FLYER D60LFR — 2 total complaints
- NEW FLYER GE40LF — 2 total complaints
- NEW FLYER C40FLR — 1 total complaint
- NEW FLYER C40LF — 1 total complaint
- NEW FLYER XCELSIOR — 1 total complaint