2004 KIA SEDONA — Problems, Recalls & Safety Data

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N/A

Safety Rating

226

Owner Complaints

12 Crashes 13 Fires 2 Deaths

2

Recalls

ACTIVE RECALL

5

Service Bulletins

1

Investigation

Overview of the 2004 KIA SEDONA

The 2004 KIA SEDONA has received a total of 226 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 2 recall campaigns affecting this vehicle, covering issues with VEHICLE SPEED CONTROL:CABLES, WHEELS. 5 technical service bulletins have been issued by Kia America, Inc. for this model year. The most commonly reported problems involve the Wheels (24 complaints), Steering (19 complaints), and Electrical System (14 complaints).

Recalls for the 2004 KIA SEDONA

NHTSA has recorded 2 recalls for the 2004 KIA SEDONA, potentially affecting up to 155,805 vehicles.

Recall 05V329000 — VEHICLE SPEED CONTROL:CABLES

| 118,447 vehicles affected

Defect: ON CERTAIN MINI VANS, FREEZING CONDITIONS CAN CAUSE WATER ON THE THROTTLE CABLE TO FREEZE DURING NORMAL OPERATION. RESISTANCE TO MOVEMENT OF THE THROTTLE CABLE CAN OCCUR WHEN THE DRIVER LIFTS THEIR FOOT OFF OF THE GAS PEDAL.

Consequence: THIS CAN CAUSE THE CABLE TO STICK, THUS PREVENTING THE ENGINE FROM RETURNING TO IDLE AND CAUSING THE VEHICLE TO MAINTAIN SPEED OR ACCELERATE. SUCH AN EVENT CAN OCCUR WITHOUT WARNING AND COULD CAUSE A CRASH.

Remedy: DEALERS WILL MODIFY A PROTECTIVE SLEEVE AROUND THE THROTTLE CABLE. THE RECALL BEGAN ON AUGUST 15, 2005. OWNERS MAY CONTACT KIA AT 1-800-333-4542.

View full details →

Recall 05V232000 — WHEELS

| 37,358 vehicles affected

Defect: ON CERTAIN MINI VANS EQUIPPED WITH ALLOY WHEELS, MOISTURE CAN ACCUMULATE AROUND THE REAR HUB CAPS CAUSING DAMAGE TO THE OUTER WHEEL BEARING.

Consequence: WHEEL BEARING FAILURE MAY OCCUR WITHOUT WARNING WHICH COULD RESULT IN A CRASH.

Remedy: DEALERS WILL REPLACE THE REAR HUB CAPS FREE OF CHARGE. UPON INSPECTION, SOME VEHICLES WILL ALSO REQUIRE REPLACEMENT OF THE REAR OUTER BEARINGS AND/OR HUB ASSEMBLY. THE RECALL BEGAN ON JUNE 13, 2005. OWNERS MAY CONTACT KIA AT 1-800-333-4542.

View full details →

Owner Complaints for the 2004 KIA SEDONA

226 complaints have been filed with NHTSA for the 2004 KIA SEDONA. Below is a breakdown by vehicle component.

Wheels
Complaints: 24
Steering
Complaints: 19
Electrical System
Complaints: 14 4 Fires
Engine And Engine Cooling
Complaints: 12
Service Brakes Hydraulic
Complaints: 9
Unknown Or Other
Complaints: 9 2 Fires
Vehicle Speed Control
Complaints: 9 2 Crashes 3 Injuries
Engine And Engine Coolingengine
Complaints: 8
Wheelshub
Complaints: 8
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip
Complaints: 7
Suspensionfrontwheel Bearing
Complaints: 7
Air Bags
Complaints: 6 4 Crashes 19 Injuries 2 Deaths
Service Brakes Hydraulicfoundation Componentsdiscrotor
Complaints: 6
Engine
Complaints: 5 4 Fires
Tires
Complaints: 5
Power Train
Complaints: 3
Seats
Complaints: 3 1 Fire
Structure
Complaints: 3
Suspension
Complaints: 3
Suspensionfront
Complaints: 3
Suspensionrear
Complaints: 3
Air Bagsfrontal
Complaints: 2 1 Crash 1 Injury
Child Seat
Complaints: 2
Electrical Systemwiringfuses And Circuit Breakers
Complaints: 2
Engine And Engine Coolingcooling System
Complaints: 2
Exterior Lightingheadlights
Complaints: 2
Fuel System Gasolinedelivery
Complaints: 2
Fuelpropulsion System
Complaints: 2
Interior Lighting
Complaints: 2
Parking Brake
Complaints: 2 1 Crash
Power Trainautomatic Transmission
Complaints: 2
Seat Belts
Complaints: 2 2 Crashes 1 Fire 3 Injuries
Service Brakes Hydraulicfoundation Componentsdiscpads
Complaints: 2
Service Brakes Hydraulicfoundation Componentsdrum
Complaints: 2
Steeringhydraulic Power Assist System
Complaints: 2 1 Crash
Vehicle Speed Controlcables
Complaints: 2
Visibilitywindshield
Complaints: 2
Air Bagsfrontalsensorcontrol Module
Complaints: 1
Electrical Systemwiringfront Underhood
Complaints: 1 1 Fire
Electrical Systemwiringinteriorunder Dash
Complaints: 1
Engine And Engine Coolingcooling Systemradiator Assembly
Complaints: 1
Engine And Engine Coolingenginegasoline
Complaints: 1
Equipmentapplianceair Conditioner
Complaints: 1
Exterior Lighting
Complaints: 1
Fuel System Other
Complaints: 1
Parking Brakeconventionalmechanicallinkage And Cable
Complaints: 1
Power Trainautomatic Transmissioncontrol Module Tcmpcmtecm
Complaints: 1
Power Trainmanual Transmission
Complaints: 1
Seatsfront Assemblypower Adjust
Complaints: 1
Service Brakes
Complaints: 1
Service Brakes Air
Complaints: 1
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slipabs Warning Light
Complaints: 1
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slipcontrol Unitmodule
Complaints: 1
Service Brakes Hydraulicfoundation Componentsdisc
Complaints: 1
Service Brakes Hydraulicfoundation Componentsdisccaliper
Complaints: 1
Steeringcolumn
Complaints: 1
Structurebody
Complaints: 1 1 Crash
Structurebodyhatchbackliftgatesupport Devicestrut
Complaints: 1
Suspensionfrontmacpherson Strut
Complaints: 1
Suspensionrearaxlenon Powered Axle Assembly
Complaints: 1
Tirestemporaryemergency Spare Tire
Complaints: 1
Vehicle Speed Controlcruise Control
Complaints: 1
Visibility
Complaints: 1 1 Injury
Visibilitydefrosterdefoggerhvac Systemheater Core
Complaints: 1
Visibilitydefrosterdefoggerhvac Systemrear Window
Complaints: 1

Most Recent Complaints

#11436117 | UNKNOWN OR OTHER | | N/A miles Fire
Everything appears normal driving down road bout 45 to 50 mph. Slowed down for car n front was turning when I noticed smoke coming from under hood around headlights both sides. Then we pulled into a storage unit place. When even more smoke . I got out popped hood it was all on fire. I turned off van and a friend and I got a couple cups and dipped in water puddle and put fire out , while we were watching to make sure it restarted 2 more times. After half hour goes by and no more smoke . Closed van up found a ride home after contacting insurance company.
#11319611 | WHEELS | | 18,000 miles
I HAVE A 2004 KIA SENDONA LX VAN AND THE WHEEL BARRINGS ARE BAD I FIXED IT ONCE ALREADY A MONTH AGO AND IT IS ALREADY BROKEN AGAIN BOTH TIMES IT COMPLETELY FELL APART IN TO LITTLE PEICES WHEN I TOOK THE WHEEL OFF.
#11193363 | ENGINE | | 100,100 miles Fire
TL* THE CONTACT OWNED A 2004 KIA SEDONA. THE CONTACT STATED THAT THE VEHICLE CAUGHT FIRE. THE FIRE DEPARTMENT EXTINGUISHED THE FIRE. THE VEHICLE WAS DESTROYED AND TOWED TO A TOW YARD. THE CONTACT MENTIONED THAT THE CAUSE OF THE FIRE WAS UNKNOWN. THE DEALER AND MANUFACTURER WERE NOT CONTACTED. THE APPROXIMATE FAILURE MILEAGE WAS 100,100.
#11141627 | ENGINE | | 25,000 miles Fire
MY 2004 KIA SEDONA WAS SITTING STATIONARY IN MY DRIVEWAY ENGINE WAS OFF. WHEN SOMETHING IN THE ENGINE COMPARTMENT CAUGHT FIRE CAUSING EXTENSIVE DAMAGE TO ENGINE PARTS ON THE TOP SIDE OF THE ENGINE. SUCH BE AS FLUID RESERVOIRS WIRING, FUSE BOX, AND MORE.
#11080722 | UNKNOWN OR OTHER | | 214,000 miles Fire
ON SATURDAY, DECEMBER 16, AT APPROXIMATELY 11:30 AM, MY WIFE'S 2004 KIA SEDONA SPONTANEOUSLY CAUGHT FIRE IN THE DRIVEWAY OF OUR HOME. I HAD DRIVEN IT THAT MORNING TO RUN A QUICK ERRAND, ACTUAL DRIVE TIME LESS THAN HALF AN HOUR WITHOUT ANYTHING OUT OF THE ORDINARY. I RETURNED HOME, PARKED IN OUR DRIVEWAY BEHIND MY FORD WINDSTAR. BOTH MY WIFE AND MYSELF WERE IN OUR HOUSE WHEN WE HEARD A LOUD BOOM FOLLOWED SHORTLY BY A SECOND BOOM. THAT IS WHEN WE SAW THAT FIRE WAS COMING FROM THE ENGINE COMPARTMENT OF HER VAN AND THE REAR OF MY WINDSTAR WAS ON FIRE. WE IMMEDIATELY CALLED 911 AND SHORTLY THEREAFTER OUR LOCAL FIRE COMPANY ARRIVED AND BEGAN FIGHTING THE BLAZE. BY THAT TIME BOTH VEHICLES WERE ENGULFED IN FLAMES. THE FIRE APPEARS TO HAVE STARTED IN THE ENGINE COMPARTMENT OF THE KIA. BOTH VEHICLES ARE A TOTAL LOSS. UNTIL THIS INCIDENT, NOTWITHSTANDING BASIC MAINTENANCE AND REPAIRS, THE KIA SEDONA WAS A VERY RELIABLE VEHICLE. AS WITH THE WINDSTAR, MAINTENANCE AND REPAIRS WERE DONE ON A REGULAR AND AS NEEDED BASIS BY THE SAME SHOP THAT HAS WORKED ON ALL OUR VEHICLES FOR OVER 10 YEARS. I AM SURE I CAN PRODUCE MAINTENANCE AND REPAIR RECORDS IF NEEDED. THE LAST TIME THE KIA WAS SERVICED WAS LATE OCTOBER OF THIS YEAR TO REPLACE AN ALTERNATOR.

View all Wheels complaints →

Safety Rating for the 2004 KIA SEDONA

NHTSA has not yet tested the 2004 KIA SEDONA in its New Car Assessment Program.

Technical Service Bulletins for the 2004 KIA SEDONA

Kia America, Inc. has issued 5 technical service bulletins (TSBs) for the 2004 KIA SEDONA. TSBs are notices sent by manufacturers to their dealers describing a known issue and the recommended repair procedure.

TSB_BOD055_R1 — STRUCTURE

TECHNICAL SERVICE BULLETIN: INFORMATION FOR HEADLAMP CONDENSATION AND MOISTURE - This bulletin has been revised to include additional information. New/revised sections of this bulletin are indicated by a black bar in the margin area. This bulletin provides information relating to some Kia models that may exhibit fogging, condensation, and/or moisture...

TSB-019 — STEERING

KIA: INCREASED STEERING EFFORT. IN AREAS WHERE HEAVY ROAD SALT USE OCCURS, INCREASED STEERING EFFORT AND NOISE (FROM STEERING INTERMEDIATE SHAFT) FOR SOME SEDONA. *PE

013 — ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE

SEDONA (GQ) CORRODED HEATER COOLANT PIPES - ON SOME BUILT FROM MAY 1, 2001, TO AUG. 30, 2005. *NJ UPDATED 6/17/08. *NJ

013 — FUEL SYSTEM, GASOLINE

THROTTLE POSITION SENSOR W/ 3.5L ENGINES. *KB

008 — EQUIPMENT:APPLIANCE:AIR CONDITIONER

AIR CONDITIONING (A/C) DIAGNOSIS AND PERFORMANCE TESTING. *TT

NHTSA Investigations for the 2004 KIA SEDONA

NHTSA has opened 1 investigation into potential safety defects in the 2004 KIA SEDONA.

Investigation PE04067 — VEHICLE SPEED CONTROL:LINKAGES Closed

Opened:

THROTTLE CABLE BINDING

Other Model Years of the KIA SEDONA

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Other KIA Models

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