2004 HYUNDAI SANTA FE — Problems, Recalls & Safety Data

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N/A

Safety Rating

386

Owner Complaints

40 Crashes 11 Fires

3

Recalls

ACTIVE RECALL

13

Service Bulletins

0

Investigations

Overview of the 2004 HYUNDAI SANTA FE

The 2004 HYUNDAI SANTA FE has received a total of 386 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 3 recall campaigns affecting this vehicle, covering issues with SUSPENSION:FRONT:SPRINGS:COIL SPRINGS, SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP:CONTROL UNIT/MODULE, EQUIPMENT:OTHER:LABELS. 13 technical service bulletins have been issued by Hyundai Motor America for this model year. The most commonly reported problems involve the Suspension (48 complaints), Air Bags (36 complaints), and Vehicle Speed Control (36 complaints).

Recalls for the 2004 HYUNDAI SANTA FE

NHTSA has recorded 3 recalls for the 2004 HYUNDAI SANTA FE, potentially affecting up to 538,483 vehicles.

Recall 14V435000 — SUSPENSION:FRONT:SPRINGS:COIL SPRINGS

| 271,773 vehicles affected

Defect: Hyundai Motor Company (Hyundai) is recalling certain model Year 2001-2006 Santa Fe vehicles manufactured from March 31, 2000, through February 15, 2006, that are registered and operated, or which were originally sold and registered, in the following 20 “salt belt" states and the District of Columbia: Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New...

Consequence: If the front coil spring fractures due to corrosion it could cause the coil spring to make contact with the tire, possibly puncturing the tire and increasing the risk of a vehicle crash.

Remedy: Hyundai will notify owners, and dealers will inspect and if necessary replace the coil spring, free of charge. The recall began on October 24, 2014. Owners may contact Hyundai customer service at 1-800-633-5151. Hyundai's number for this recall is 124.

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Recall 04V131000 — SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP:CONTROL UNIT/MODULE

| 17,401 vehicles affected

Defect: ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH 3.5 LITER V-6 ENGINES, 4-WHEEL DRIVE AND ANTILOCK BRAKING SYSTEMS (ABS), IF THE BRAKE PEDAL IS DEPRESSED AT SPEEDS BETWEEN 3 AND 12 MPH WHEN THE BRAKE PAD FRICTION SURFACES ARE WET, A VIBRATION MAY OCCUR BETWEEN THE BRAKE DISCS AND PADS CAUSING ABS SENSOR ELECTRONIC SIGNAL NOISE TO DEVELOP. AT SPEEDS BELOW...

Consequence: IF AN EXTENDED STOPPING DISTANCE OCCURS, IT COULD RESULT IN A CRASH.

Remedy: DEALERS WILL REPROGRAM THE ABS ECU. OWNER NOTIFICATION BEGAN ON MARCH 24, 2004. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.

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Recall 03V520000 — EQUIPMENT:OTHER:LABELS

| 249,309 vehicles affected

Defect: CERTAIN SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."

Consequence: THE TIRE PRESSURE LABELS DO NOT CONTAIN THE INFORMATION REQUIRED BY THE STANDARD.

Remedy: OWNERS WILL BE PROVIDED WITH A CORRECT LABEL AND INSTALLATION INSTRUCTIONS. OWNER NOTIFICATION BEGAN ON OCTOBER 29, 2003. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.

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Owner Complaints for the 2004 HYUNDAI SANTA FE

386 complaints have been filed with NHTSA for the 2004 HYUNDAI SANTA FE. Below is a breakdown by vehicle component.

Suspension
Complaints: 48
Air Bags
Complaints: 36 7 Crashes 14 Injuries
Vehicle Speed Control
Complaints: 36 5 Crashes 1 Injury
Fuelpropulsion System
Complaints: 25
Electrical System
Complaints: 16 1 Crash 1 Fire 6 Injuries
Engine
Complaints: 16 3 Fires
Service Brakes
Complaints: 16 1 Crash 2 Fires 1 Injury
Suspensionfront
Complaints: 15
Engine And Engine Cooling
Complaints: 14 2 Fires 1 Injury
Fuel System Gasoline
Complaints: 12 1 Fire
Power Train
Complaints: 12 2 Crashes 2 Injuries
Steering
Complaints: 10 1 Crash 1 Fire 1 Injury
Service Brakes Hydraulic
Complaints: 9 4 Crashes 2 Injuries
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip
Complaints: 8 4 Crashes 1 Injury
Power Trainautomatic Transmission
Complaints: 7 1 Crash
Suspensionfrontspringscoil Springs
Complaints: 7
Unknown Or Other
Complaints: 7 1 Fire
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slipcontrol Unitmodule
Complaints: 6 3 Crashes
Wheels
Complaints: 6
Air Bagsfrontal
Complaints: 5 4 Crashes 6 Injuries
Engine And Engine Coolingengine
Complaints: 5
Seat Belts
Complaints: 5 1 Crash 1 Injury
Latcheslockslinkages
Complaints: 4 1 Crash 7 Injuries
Structurebody
Complaints: 4 1 Crash 1 Injury
Electronic Stability Control Esc
Complaints: 3 1 Injury
Service Brakes Airantilock
Complaints: 3 1 Crash
Structure
Complaints: 3 1 Crash 5 Injuries
Visibility
Complaints: 3
Visibilitywiper
Complaints: 3
Air Bagssidewindow
Complaints: 2
Fuel System Other
Complaints: 2
Seats
Complaints: 2 1 Crash 6 Injuries
Structurebodydoor
Complaints: 2 2 Injuries
Structureframe And Membersunderbody Shields
Complaints: 2
Tires
Complaints: 2
Vehicle Speed Controlaccelerator Pedal
Complaints: 2
Electrical Systemwiring
Complaints: 1
Electrical Systemwiringfuses And Circuit Breakers
Complaints: 1
Engine And Engine Coolingcooling Systemradiator Assembly
Complaints: 1
Engine And Engine Coolingenginegasoline
Complaints: 1
Engine And Engine Coolingexhaust Systememission Control
Complaints: 1
Equipmentapplianceair Conditioner
Complaints: 1
Equipmentrecreational Vehicletrailer
Complaints: 1
Exterior Lighting
Complaints: 1
Fuel System Gasolinedeliveryfuel Pump
Complaints: 1
Latcheslockslinkagesdoorslatch
Complaints: 1
Power Trainautomatic Transmissioncontrol Module Tcmpcmtecm
Complaints: 1
Power Trainclutch Assembly
Complaints: 1
Seat Beltsfrontanchorage
Complaints: 1 1 Crash 1 Injury
Seat Beltsfrontbuckle Assembly
Complaints: 1
Seat Beltsrearother
Complaints: 1
Service Brakes Airdiscpads
Complaints: 1
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slipabs Warning Light
Complaints: 1
Service Brakes Hydraulicfoundation Componentsdisccaliper
Complaints: 1
Steeringhydraulic Power Assisthose Piping And Connections
Complaints: 1
Structureframe And Members
Complaints: 1
Suspensionfrontmacpherson Strut
Complaints: 1
Tiressidewall
Complaints: 1
Tirestreadbelt
Complaints: 1 1 Injury
Vehicle Speed Controlcruise Control
Complaints: 1
Visibilitydefrosterdefoggerhvac System
Complaints: 1
Visibilitywindshield
Complaints: 1 1 Injury
Visibilitywindshield Wiperwasher
Complaints: 1
Wheelslugsnutsboltsstuds
Complaints: 1

Most Recent Complaints

#11558733 | POWER TRAIN | | 37,000 miles Crash
The contact owns a 2004 Hyundai Santa Fe. The contact stated that on six separate occasions, the vehicle had independently accelerated without warning. On one occasion, the vehicle had accelerated through a red light with the brake pedal depressed to the floorboard. On a separate occasion, the vehicle accelerated through the contact's garage door upon entering the driveway. The air bags did not deploy and no injuries were reported. A police report was not filed; the garage door was replaced after the crash. The vehicle was taken to an independent mechanic who could not determine the cause of the failure. The manufacturer had yet to be notified of the failure. The vehicle had yet to be repaired. The failure mileage was approximately 37,000
#11548969 | ENGINE | | N/A miles Fire
In transit, it began smoking and the engine light came on. After pulling to the side, flames erupted and it became fully engulfed, followed by a small explosion. The vehicle and it’s contents were a total loss.
#11524781 | SERVICE BRAKES | | 150,000 miles Crash 1 Injury
The contact owned a 2004 Hyundai Santa Fe. The contact stated that while the son was driving approximately 25 MPH the braking system malfunctioned and when depressing the brake pedal the vehicle did not reduce speed or stop causing the vehicle to crash into the rear of a second vehicle. During the crash, the rear driver-side passenger sustained a lacerated bottom lip and dental and oral injuries. A police report was taken at the scene and the vehicle was towed and later deemed destroyed by the insurance company. The cause of the failure was not determined. The manufacturer was notified of the failure. The local dealer was not contacted. The contact indicated that the vehicle was previously serviced for the same failure by the local mechanic. No further information was available. The failure mileage was 150,000.
#11430564 | SERVICE BRAKES | | N/A miles Fire
driving in the rain hit brakes they locked up
#11420393 | FUEL/PROPULSION SYSTEM | | N/A miles
This was a recall for hundai santa fe vehicles from 2001-2006. For unknown reasons I was not aware of recall. It was for 15 years or 150 miles. It is a danger as my car leaks gas. I am at 135,000 miles. But my car is a 2004. I purchased the vehicle in the last 2 years. I believe the recall should extend till the repair is complete for the reasons as follows. 1. it can explode. 2. it is a polluter 3. Hyundai acknowledges it as faulty equipment. 4. Corporations must be resonsible or they are irresponsible. 5. Cars are expensive they must maintain as least minimum safety requirements.

View all Suspension complaints →

Safety Rating for the 2004 HYUNDAI SANTA FE

NHTSA has not yet tested the 2004 HYUNDAI SANTA FE in its New Car Assessment Program.

Technical Service Bulletins for the 2004 HYUNDAI SANTA FE

Hyundai Motor America has issued 13 technical service bulletins (TSBs) for the 2004 HYUNDAI SANTA FE. TSBs are notices sent by manufacturers to their dealers describing a known issue and the recommended repair procedure.

TSB-09-EE-001 — ENGINE AND ENGINE COOLING:COOLING SYSTEM:FAN

HYUNDAI: RADIATOR FAN MOTOR CONNECTOR SERVICE PART. VEHICLES MAY EXHIBIT AN OVERHEATING ENGINE AND INOPERATIVE A/C. *PE

0440018 — POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)

2004 SANTA FE 2.4/2.7L TCM REPROGRAMMING INSTRUCTIONS FOR IMPROVED UPSHIFTS AND DRIVE AND REVERSE ENGAGEMENT. *NM *SC

151 — POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)

TCM (TRANSMISSION CONTROL MODULE) REPROGRAMMING INSTRUCTIONS FOR IMPROVED UPSHIFTS AND DRIVE AND REVERSE ENGAGEMENT. *TT

0440014 — SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP

ABS/TCS DIAGNOSTIC TROUBLE CODE INFORMATION. *TT

0436013 — ELECTRICAL SYSTEM

DIAGNOSTIC TROUBLE CODES (DTCS) REVISION. TO INCLUDE 2005 SANTA FE. *TT

0436012 — POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)

POWERTRAIN CONTROL MODULE (PCM) REPROGRAMMING FOR SMOOTHER FEELING INITIAL ACCELERATION. *TT

0401006 — TRAILER HITCHES

TRAILER HITCH MOUNTING BOLT INSPECTION (SERVICE CAMPAIGN 917). *TT

0440008 — ELECTRICAL SYSTEM

TRANSAXLE CONTROL MODULE (TCM) REPROGRAMMING INSTRUCTIONS FOR DRIVELINE BUMP BETWEEN 2-10 MPH.*MR

0436008 — ENGINE AND ENGINE COOLING:ENGINE

ENGINE CONTROL MODULE (ECM) REPROGRAMMING FOR DIAGNOSTIC TROUBLE CODE (DTC) P0133/P0153. CHECK ENGINE LIGHT ILLUMINATION. *TT

0460003 — STRUCTURE:BODY

MICRO ANTENNA. *MR

Showing 10 of 13 technical service bulletins.

NHTSA Investigations for the 2004 HYUNDAI SANTA FE

There are no NHTSA defect investigations on record for this vehicle.

Other Model Years of the HYUNDAI SANTA FE

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