2025 HYUNDAI IONIQ 5 Fuelpropulsion System Problems
38 NHTSA complaints on file
Fuelpropulsion System Issues in the 2025 HYUNDAI IONIQ 5
38 fuelpropulsion system complaints have been filed with NHTSA for the 2025 HYUNDAI IONIQ 5. Of these, 0 involved a crash, 0 involved a fire, and 0 resulted in injury.
38
Complaints
0
Crashes
0
Fires
0
Injuries
0
Deaths
All Fuelpropulsion System Complaints
The ICCU (integrated charging control unit) failed on the vehicle, which resulted in the vehicle not being able to charge the 12v battery. The vehicle was no longer able to be driven after the ICCU failed.
Main battery failure, can not charge, can not drive car. Warning light(s) on dashboard. High voltage battery needs to be replaced.
The 12V system battery failed to keep a charge and the vehicle slowly reduced maximum speed until it fully died causing the car to coast to a stop on a 55MPH highway. At 9,500 miles on the odometer the ICCU has failed. The part is on backorder and my car has been in the shop for three weeks with no estimated completion date. A LOT of IONIQ 5 owners are encountering the ICCU failure.
My new 2025 Ioniq 5 that has 8,700 miles on it suddenly popped up the message "check electric vehicle system" warning as we were driving in our neighborhood. My husband then realized that he could not drive over 30 mph just as he was merging onto our local Highway in a 65 mph zone. We limped along until the next turnoff and turned around. We decided to take the chance to get back onto the highway for a the short distance back to our house at 30 mph and returned the car to the garage. It was towed this morning to the dealership and declared to have a failed ICCU unit. All parts are back ordered indefinitely.
What failed: On February, 6, 2026, I experienced a complete failure of my Ioniq 5's electrical system due to the ICCU failing. Heard a loud "pop" and eight seconds later it reported a warning to check the vehicle's electrical system and 24 seconds after the pop it then chimed repeatedly saying to pull over immediately and come to a complete stop. The vehicle is currently at a nearby My safety: Once I was able to hobble the car off the side of the road, it left me in a dangerous situation. The vehicle was such in a state that the hazard lights were not operational and I had no way of getting any heat. (It was 20F with a wind chill down to 14F.) It also happened in a bad part of town, meaning that I did not want to leave the vehicle unattended for a tow truck. This also...
2:27 pm on 02/06/2026. Pop heard from the trunk area, then displayed "Stop vehicle and check power supply," the car lost power and then became completely immobile. The car has 3500 miles on it. Bluelink app showed "Everything looks good."
ICCU failure
I was at the grocery store and when I returned to my car and started it, I had an error message on the dashboard regarding the vehicle battery. When I put it into reverse, I heard a loud pop and received another error message. The car would only drive at 25 mph after that. I tried to drive home but the car died after a few miles and I was stranded at the side of the road. It was towed to a dealership and I have been told that it is an ICCU failure. At this point, I have been waiting 3 weeks for it to be fixed.
The ICCU system's fuse failed.The car is currently with the dealership for repairs and could be available for inspection there if needed. The car was rendered inoperable and shut down while operating the vehicle. The abrupt breakdown could have been a hazard to the driver, passengers of the vehicle, and other drivers on the road. The issue was confirmed by the dealership's service technician. The vehicle has only been inspected by the dealership's service department at the time of writing. There was a warning just before the system/car shut down while driving. The warning sounded and said to "Stop vehicle and check power supply." This was the only time the warning appeared.
On 1/15/2026, my 2025 Ionic 5 Limited AWD car with 11K miles on it suddenly lost power about 1/2 mile from my home. I pulled over to the side of the road and within seconds the car was totally dead (nothing worked). After waiting 1 1/2 hours (in an unheated car with outside temperatures in the 30's (F)) the car was towed to the dealership, where the ICCU was determined to be the problem. The dealership apparently has 3 other Ionic's waiting for new ICCU's. My car has been in the shop ever since, waiting for the replacement ICCU to be delivered to the dealership (delivery is apparently expected sometime in the next couple of weeks).
The ICCU in my Hyundai Ioniq 5 failed catastrophically today ([XXX]) after only 3109 mlles. I believe this to be the case because: • I heard a loud pop from behind me in the car. • The car immediately lost power and would only go very slowly. • An alert about the electrical system immediately came on and told me to stop driving as soon as possible. • A rather loud alarm sounded. • DTC P1A9096 appeared in my Bluelink app. All these point to a failed ICCU. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
ICCU failure while driving my kids to school. Heard pop sound and then dashboard showed electric system failure, car went limp mode and finally died on side of the road
As I was driving on a very busy city street I heard a loud pop and then got a warning to check electrical systems. Luckily I was able to get the car to a Walmart parking lot and arrange for the car to be towed to a dealer 90 miles away. The dealer contacted me and informed me the ICCU unit and high voltage fuse would have to be replaced and no time frame for parts availability to be determined. This is apparently a recurring problem with the ICCU component of Hyundai electric vehicles that could potentially leave a driver stranded in the middle of nowhere in the middle of winter.
Failure of ICCU charging unit and Level 2 charging failure consistent with the description in this article [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
Vehicle is approximately 8 months old, has 9390 miles on odometer. While on a road trip, we stopped to charge the vehicle at a DC fast charging site. After about 10 minutes of charging, there was a loud pop sound and the vehicle stopped charging. Attempting to unplug and replug the charger into the car gave nothing but an error. Contacting support, was told that the vehicle has an air flap problem. That is not the problem. The charge controller system (ICCU) failed during charging, leaving the vehicle without power to charge the 12V battery system, and only enough driving power to limp 1 mile to a hotel. Vehicle required towing 400 miles to get to home dealership for repairs. Hyundai reps have stated that this 2025 vehicle is not part of the ICCU failures recall, but it is obviously exhibiting the same problems. I no longer have confidence this...
On [XXX] my Ioniq 5 stopped operating. It was totally dead. Could not be jumped. Car was towed to the dealership where they had replace the battery, ICCU and fuse. It took about two weeks for this to occur. The car had 3500 miles on it when this happened. Prior to the car not stopping an electrical warning light came on and the car speed was limited to 25 miles an hour but totally ran out of juice in about 10 minutes. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
At power-on, the car's diagnostics alerted with DTC code P1A9096, indicating a failure of the Low voltage DC-DC converter / ICCU. Vehicle was parked at home at the time, but there is the distinct possibility of being stranted at an outstation or outside cellular / tow coverage. Vehicle was towed to an authorized service center for warranty repairs (the car is ~5 months from date of purchase)
With 3100 mileage, the car experienced an electric systems failure which resulted in the car no longer being functional. Towed to dealership where they officially stated a failure of the ICCU. Will have to wait days, possibly weeks for replacement part, but no guarantee this won't happen again.
I had driven a few miles to a store and was inside for about 10 minutes. I went out to the parking lot and started the car by pressing the button. Within the first couple of seconds after starting, there was a loud pop sound, followed by alerts on the dashboard. Checking the onboard diagnostics, I saw an alert that the charging system had a fault. Using the MyHyundai app, I saw a diagnostic code of P1A9096. I was able to drive home (albeit limited to about 40 MPH on a road with a 50 MPH speed limit and traffic that drives faster than that) and park. Testing it later that night, I was able to start it, but soon after, there was a loud beeping sound and bright red alert on the dash warning me that I should "Stop vehicle and check power supply." The next morning, when trying...
I was driving on the freeway in the left lane when suddenly a bunch of error lights popped up on the dash and the car threw itself into neutral. When I tried to give the car acceleration it wouldn’t go which is when I realized the car was in neutral. When I tried to go into drive it did not go so I turned the hazard lights on. Turned off the car, turned it back on and then again all the error lights popped up. I went into drive and when I drove a loud bang noise happened in the rear and after a few feet the car went into neutral. I repeated the process trying to merge from the left lane into the middle where finally the car would not even go into drive anymore. I then called 911 and had them tow the car off the freeway while...
The ICCU unit failed causing the car to first have low power, reducing the maximum vehicle speed to 25 MPH, then causing the 12V battery to lose charge making the car inopperable.
I was driving with my family on 12/26/2025 and heard a very loud "pop" and then received a warning of "stop vehicle and check power supply." The car went into turtle mode and then stopped working entirely. It was a terrifying situation because there was no place to pull over immediately and the car was not operating. We were stranded as a storm was approaching, could not get a tow, etc. On 12/30/2025 the dealer told me I needed a new ICCU and fuse.
On the afternoon of Saturday, December 12th 2025 I was preparing my car for a trip an hour north and back to drop my daughter off with her grandmother. I was charging my car with my Level 2 charger and preheating my car. Upon leaving for the trip, within a half mile I heard a loud popping sound coming from the rear of the vehicle and immediately had a warning on the vehicle stating "Stop Vehicle and Check Power Supply". The vehicle soon started to lose drive power, and I had to perform a U-turn and then parked at the nearby Quaill Volunteer Fire Department to perform a basic safety check. Knowing that I probably had the Hyundai Ioniq 5 ICCU issue, I knew that my car would soon have no power so I waited for an opportune time to leave the fire station to coast back to my house....
I was leaving from a friends' house and got a "Check electric vehicle system" error and the car went into "limp" mode while on the road. I drove to a hotel parking lot and dropped off my family then proceeded the next day to drive the car to a local dealership for service and the car maxed out at 12 mph before crawling to 1 mph while going up a hill before I could find a place on the side of the road to stop. While awaiting a tow truck the car's electrical system fully "died" leaving me stranded on the side of the road without even hazard lights to warn surrounding traffic. The problem has not yet been evaluated by a dealership, manufacturer or any other agencies. Several warning lamps and messages appeared, including the "Check electric vehicle system" error message.
My car worked to get to an appointment on 22 Nov. It flashed an error 2 minutes into a 20 minute return trip, saying the cars propulsion failure was imminent. Vehicle would not turn back on after the 3 mile drive home. The ICCU failed. If this failed while driving, or while I was in a hot/cold location, my life and those around me would have been at risk. The dealer has been working with Hyundai America for a month to fix the vehicle, and so far has not been able to after trying 2x replacement parts.
On October 10, 2025, while driving the car, a turtle suddenly popped up in place of the speedometer. The car's power and speed was drastically reduced. There was a car behind me that started tailgating me and I could not go any faster than about 15 mph. I was able to make it home. Later that night, I tried to charge the car and it started to overheat. The ICCU recall need to be extended to 2025 models. Ours has been replaced, as well as the PCM and many other parts. Our car still sits at the Hyundai service center because they cannot figure out why the car won't charge.
Driving a loud bang was heard from the back of the car. Stopped to check, no obvious physical issue. A warning light came on, it was described as an issue with the air flap. Started driving again, it worked for a few 1000 feet. The car went into a limp mode while an arterial road, in the dark, slowing to not more than 20 mph on a 45 mph road putting driver and child passenger as well as other vehicles at risk. Had to limp until a driveway was found about 3/4 mile later. We got DTC P1A9096 code. The dealer confirm this was an ICCU issue and the related fuse was blown.
I was driving down the highway at about 65 mph. "Electrical failure" warning showed up and the abruptly began to lose power. We were able to pull over 2 lanes to the shoulder. The car then completely shut down after about 2 minutes. I was unable to have my hazards on and 2 young children in car seats were in my vehicle. I was on a really bad part of the road and had to move two young children into another car and barely had enough power to get over. The dealer told me I just had a bad battery and they replaced it and it was fine. I called Hyundai corporate and they said "they weren't aware of any issues with the cars ICCU" it wasn't until my husband called the dealer again and had to be extremely pushy with them that they saw it was an ICCU failure....
ICCU failure
I was driving to work on the morning of Nov. 12th, 2025 in East Greenwich RI. The car had been fully charged on my home Level 2 charger the night before. It was a chilly morning so I turned on the heated driver seat and steering wheel. Less than a mile from my house, and without any warning or prior issues, I heard a loud pop from underneath the vehicle. Immediately the car displayed an error on the dash reporting electrical system issues. The car still seemed driveable so I began to drive back home, noting that the car wouldn't exceed ~30 mph, but before I went very far at all the error changed to "Stop vehicle and check power supply." I pulled the car over on a side road and called for a tow to the nearest Hyundai service center in North Kingstown, RI. The next day the Hyundai...
ICCU failure randomly while driving. Left me stranded during a cold night until a tow truck could come. Dealer has confirmed ICCU failure and Hyundai is repairing under warranty.
Was driving for 12 miles, at a stop light. Light turns green, I accelerate, loud collision warning goes off and warning “battery overheated! Pull over safely and leave the vehicle”. Could not pull over safely because the car immediately ceased and locked up, car behind me nearly rear ended me and swerved to avoid. Is this another ICCU unit failure? Car towed to dealership (car has 2056 miles in it, it’s practically new) and been there for almost a month now with no repairs done and still diagnosing the problem. This car is unsafe.
On the first snowy day of the year, the car experienced an apparent ICCU failure. Loud pop followed by warning lights, reduced power and eventual complete shutdown of the car. Car has been towed to dealership for diagnosis and repair.
I heard a "pop" and then immediately saw "check electric vehicle system". The code I'm receiving in the app is P1A9096. The car was limited in driving speed, and I managed to get the car to the dealer before it stopped driving completely. I have about 8000 miles on this <1 year old car, and it seems like the ICCU has fried. Hyundai says this is under 1% of all cars, but from the internet it seems like this happens way more frequently. Reporting to the NHTSA so that there's record of this happening, given the frequency it seems to happen on the internet and the paucity of solutions (beyond putting in another faulty part) from Hyundai.
Traveling on Highway at 65 mph the vehicle suddenly lost speed and would not respond when my foot pressed on the acceleration pedal. I made it off the freeway to the exit. I turned the EV off and on and the car accelerated until I came to a stoplight. Again the car acceleration pedal would not respond. I put on my flashers and returned to the vehicle. I turned the car off and restarted it and was able to drive it home on side streets. I did not want to get back on the freeway. I had the car towed to the Hanlee Hilltop Hyundai in Richmond California. They performed a computer check and no error code came up except for an external charger error code. Our Ioniq 5 is charged with our wall box charger and has performed with no problem. It has worked with our Kia Niro EV...
The ICCU unit has failed after 10 days of driving of the brand new 2025 Ioniq 5. It gave me a warning that the battery has failed while I was waiting on a signal light, and the car started limiting my speed. The car continued to get slower and slower, then it says battery regeneration failed at one point. The fastest I could go at one point was 30 mph. It was dangerous as I need to make sure the cars behind me don't come at me. When going uphill, I was only able to drive in 20mph. The car was taken back to the dealership to get serviced. They confirmed that the ICCU unit and the fuse have failed and my car will need a replacement.
I notice a strange pulsing/hesitation when accelerating at partial throttle (maybe 10-25%) between 60-65MPH. It's quite alarming, because it feels like the electric motor is cutting out momentarily. I notice the same pulsing/hesitation during regenerative braking at the same speeds (as with the acceleration, it is only noticeable at partial regen). The dealer confirmed that they've noticed the same behavior on other new Ioniq 5 vehicles, but they don't have a fix. I don't know the safety implications, but I worry about the electric motor cutting out and affecting my ability to control the car during acceleration or regenerative braking.
The high-voltage traction battery on my 2025 Hyundai Ioniq 5 Limited RWD failed unexpectedly around [XXX], when the vehicle had approximately 1,250 miles on it and was just over 3 months old. The car had been parked in my driveway with about 80% charge while I was away for several days. When I attempted to drive it, the vehicle would not shift out of neutral. No warning lamps or error messages were displayed before the failure. The vehicle was towed to Van Hyundai in Carrollton, TX on April 3. While loading it onto the tow truck, the 12V battery completely died, disabling the electronic parking brake and preventing the vehicle from being safely secured. After an extended wait, a Hyundai field service technician diagnosed the failure as a fault in the traction battery, requiring a complete replacement. I was told the part is currently unavailable and has no estimated arrival...
Other 2025 HYUNDAI IONIQ 5 Problem Areas
Electrical System
120 complaints
Power Train
35 complaints
Forward Collision Avoidance Adaptive Cruise Control
14 complaints
Unknown Or Other
14 complaints
Engine
13 complaints
Lane Departure Assist
9 complaints
Vehicle Speed Control
7 complaints
Lane Departure Warning
4 complaints
Air Bags
2 complaints
Forward Collision Avoidance Automatic Emergency Braking
2 complaints
Forward Collision Avoidance Warnings
2 complaints
Lane Departure Blind Spot Detection
1 complaint
Service Brakes
1 complaint
Steering
1 complaint
Structurebody
1 complaint
Visibilitywiper
1 complaint