2003 HONDA VFR800 Electrical Systemwiring Problems

TL*THE CONTACT OWNS A 2003 HONDA VFR800. WHILE RIDING 70 MPH, THE HEADLIGHT SHUT OFF WITHOUT WARNING. THE CONTACT BELIEVED THAT THE FRONT FAIRING SUB-HARNESS TRANSFERRED THE ELECTRICAL GROUNDING LOAD OF THE HEADLIGHT TO OTHER COMPONENTS AND CAUSED THE FAILURE. NHTSA CAMPAIGN ID NUMBER 07V359000 (ELECTRICAL SYSTEM:WIRING) WAS REFERENCED. THE DEALER HAS NOT INSPECTED THE VEHICLE. THE POWERTRAIN WAS UNKNOWN. THE FAILURE AND CURRENT MILEAGES WERE 27,239.

REGARDING INVESTIGATION PE05047 THIS INVESTIGATION WAS CLOSED 12/20/05, BUT I HAVE READ MANY COMPLAINTS FROM OWNERS OF THIS MODEL THAT ARE HAVING THE SAME PROBLEM. MY HONDA VFR800 SHOWS SIGNS OF FAILURE DURING NORMAL USE AND THERE ARE NO "MODIFICATIONS TO THE WIRING HARNESS" AS SUGGESTED BY YOUR INVESTIGATION. THE ONLY AUXILIARY LOADS I HAVE ON MY BIKE ARE CONNECTED BY SEPARATE HARNESS DIRECTLY TO THE BATTERY AND THEREFORE BYPASS THE MAIN WIRING HARNESS. YET A CABLE, FUSE BLOCK AND A CONNECTOR ON THE FACTORY HARNESS DIRECTLY ATTACHED TO THE BATTERY GET HOT TO THE TOUCH IN NORMAL USE. SEVERAL OWNERS HAVE REPORTED THAT THEY HAD TO MAKE SEVERAL ATTEMPTS AT HAVING THE HONDA DEALERS ADMIT TO THE PROBLEM, AND THAT THE FACTORY NEVER DID, YET AFTER SUFFICIENT COMPLAINTS REPLACED THE ENTIRE WIRING HARNESS WITH AN UPGRADED MODEL. I WOULD THINK THAT THIS KIND OF FAILURE (MELTED WIRING INSULATION, BURNT...

DT: THE CONSUMER EXPERIENCED AN ELECTRICAL PROBLEM, THERE IS A BUZZING NOISE COMING FROM THE FRONT OF VEHICLE, ONE OF THE WIRES COMING FROM THE BATTERY BECAME HOT, CAUSING IT TO MELT. THE FUEL PUMP DOES NOT WORK, CAUSING VEHICLE NOT START, VEHICLE SHUTS OFF AT HIGHER SPEEDS, CONSUMER TOOK VEHICLE TO DEALER, WHO TRIED TO FIX PROBLEM, BUT PROBLEM RECURRED. *AK *SC *JB