2003 GMC SIERRA 1500 — Problems, Recalls & Safety Data

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N/A

Safety Rating

210

Owner Complaints

15 Crashes 4 Fires

4

Recalls

ACTIVE RECALL

2

Service Bulletins

0

Investigations

Overview of the 2003 GMC SIERRA 1500

The 2003 GMC SIERRA 1500 has received a total of 210 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 4 recall campaigns affecting this vehicle, covering issues with WHEELS:HUB, FUEL SYSTEM, GASOLINE, EQUIPMENT ADAPTIVE/MOBILITY. 2 technical service bulletins have been issued by General Motors, LLC for this model year. The most commonly reported problems involve the Service Brakes (55 complaints), Electrical System Instrument Clusterpanel (32 complaints), and Service Brakes Hydraulic (32 complaints).

Recalls for the 2003 GMC SIERRA 1500

NHTSA has recorded 4 recalls for the 2003 GMC SIERRA 1500, potentially affecting up to 226,763 vehicles.

Recall 07E106000 — WHEELS:HUB

| 130,000 vehicles affected

Defect: CERTAIN FEDERAL-MOGUL REPLACEMENT WHEEL HUB ASSEMBLIES WITH THE BRAND NAMES: NATIONAL, CARQUEST P/NOS. 515020, 515021, 515025, 515053, 515054, 515059, AND 515060, SHIPPED BETWEEN JANUARY 23, 2006, AND DECEMBER 20, 2007, SOLD FOR LIGHT DUTY AND MEDIUM DUTY TRUCKS. THE INBOARD RETENTION NUT USED TO MAINTAIN HUB BEARING ASSEMBLY CAN LOOSEN RESULTING IN AN ABS LIGHT INDICATION, NOISE, AND/OR WHEEL SEPARATION.

Consequence: WHEEL SEPARATION CAN RESULT IN A VEHICLE CRASH.

Remedy: FEDERAL-MOGUL WILL NOTIFY CUSTOMERS AND WILL REPLACE THE HUB ASSEMBLY FREE OF CHARGE. THE RECALL BEGAN ON FEBRUARY 7, 2008. OWNERS CAN CONTACT FEDERAL-MOGUL TOLL-FREE AT 877-489-6659.

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Recall 06E043000 — FUEL SYSTEM, GASOLINE

| 88,303 vehicles affected

Defect: CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURED FROM OCTOBER 18, 2005, THROUGH MARCH 21, 2006, SOLD FOR USE ON THE VEHICLES LISTED ABOVE AND ON CERTAIN SCHOOL BUSES. (TO SEE THE SCHOOL BUS ENGINE SIZES, CLICK...

Consequence: THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FUEL LEAK. IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.

Remedy: HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 18, 2006. OWNERS MAY CONTACT FRAM CUSTOMER SERVICE AT 1-800-890-2075 (OPTION 1).

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Recall 04V562000 — EQUIPMENT ADAPTIVE/MOBILITY

| 1,660 vehicles affected

Defect: ON CERTAIN VANS EQUIPPED WITH SURE-LOK WHEELCHAIR SECUREMENT SYSTEMS, THE SPROCKET TEETH OF THE RETRACTOR ASSEMBLY IS OUT OF ALIGNMENT.

Consequence: IN THE EVENT OF A VEHICLE CRASH, THE WHEELCHAIR MAY NOT BE ADEQUATELY SECURED POSSIBLY RESULTING IN INJURIES TO A WHEELCHAIR OCCUPANT.

Remedy: DEALERS WILL INSPECT AND REPLACE THE WHEELCHAIR SECUREMENT RETRACTORS AS NECESSARY. SURE-LOK WILL HANDLE THE REPAIRS FOR THIS CAMPAIGN. OWNERS SHOULD CONTACT SURE-LOCK AT 1-908-231-1804 OR MOBILITYWORKS AT 1-800-769-8267.

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Recall 06E050000 — SERVICE BRAKES, AIR

| 6,800 vehicles affected

Defect: CERTAIN FEDERAL-MOGUL NATIONAL AND CARQUEST AFTERMARKET HUB ASSEMBLIES, P/N 515058, SOLD FOR USE ON 2001-2006 GENERAL MOTORS 1500 AND 2500 4WD TRUCKS. ON THE SUBJECT HUB ASSEMBLIES, THE ABS SENSOR CORD DEPARTS FROM THE HUB ASSEMBLY AT A 90 DEGREE ANGLE. AS A RESULT, THERE IS A FIT ISSUE WITH THE BRAKE ROTOR DUST SHIELD INTERFERING WITH THE ABS SENSOR...

Consequence: IF STOPPING DISTANCE IS LIMITED, A VEHICLE CRASH COULD OCCUR.

Remedy: FEDERAL-MOGUL WILL NOTIFY ITS OWNERS AND WILL EITHER CREDIT THE CUSTOMERS ACCOUNT OR REPLACE THE UNIT. THE RECALL IS EXPECTED TO BEGIN DURING JUNE 2006. OWNERS CAN CONTACT FEDERAL-MOGUL CUSTOMER SERVICE AT 1-800-563-8507 EXT 3530.

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Owner Complaints for the 2003 GMC SIERRA 1500

210 complaints have been filed with NHTSA for the 2003 GMC SIERRA 1500. Below is a breakdown by vehicle component.

Service Brakes
Complaints: 55 5 Crashes 1 Injury
Electrical System Instrument Clusterpanel
Complaints: 32
Service Brakes Hydraulic
Complaints: 32 2 Crashes
Electrical System
Complaints: 11 1 Fire
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip
Complaints: 11
Steering
Complaints: 11
Air Bags
Complaints: 5 3 Crashes 5 Injuries
Fuel System Gasoline
Complaints: 5
Service Brakes Hydraulicfoundation Componentshoses Linespiping And Fittings
Complaints: 5 1 Crash
Power Train
Complaints: 4
Engine
Complaints: 3 1 Fire
Steeringgear Boxshaft Sector
Complaints: 3
Air Bagsfrontal
Complaints: 2 2 Crashes 3 Injuries
Fuelpropulsion System
Complaints: 2
Parking Brake
Complaints: 2
Power Trainautomatic Transmission
Complaints: 2
Seat Belts
Complaints: 2 1 Crash 1 Injury
Structurebody
Complaints: 2 1 Crash 1 Injury
Structureframe And Members
Complaints: 2
Suspension
Complaints: 2
Unknown Or Other
Complaints: 2
Engine And Engine Cooling
Complaints: 1
Engine And Engine Coolingengine
Complaints: 1 1 Fire
Engine And Engine Coolingexhaust Systemmanifoldheadermufflertail Pipe
Complaints: 1
Exterior Lighting
Complaints: 1
Exterior Lightingheadlights
Complaints: 1
Power Traindriveline
Complaints: 1
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slipwheel Speed Sensortone Ring
Complaints: 1
Service Brakes Hydraulicfoundation Componentsdiscrotor
Complaints: 1
Steeringcolumn
Complaints: 1
Tires
Complaints: 1
Vehicle Speed Control
Complaints: 1
Visibilitydefrosterdefoggerhvac Systemfanmotor
Complaints: 1 1 Fire
Visibilitypower Window Devices And Controls
Complaints: 1
Visibilitywindshield Wiperwasher
Complaints: 1
Visibilitywindshield Wiperwasherswitchwiring
Complaints: 1

Most Recent Complaints

#11564199 | AIR BAGS | | N/A miles
UNKNOWN
#11526434 | ELECTRICAL SYSTEM | | N/A miles
An accident has not occurred yet, but it something I'm concerned deeply about. Awhile back there was a recall on the instrument cluster of the gmc Sierra 1500 (possibly othets on the list, im sure). I did wind up having the cluster replaced, there didn't seem to be any issues at the time. Now...the replacement cluster has gone haywire. I notice no issues with operations at this time. But the cluster doesn't register certain things or it fluctuates on and off, or doesn't read correctly at all. Is it possible that the replacement could have been bad as well?
#11526434 | UNKNOWN OR OTHER | | N/A miles
An accident has not occurred yet, but it something I'm concerned deeply about. Awhile back there was a recall on the instrument cluster of the gmc Sierra 1500 (possibly othets on the list, im sure). I did wind up having the cluster replaced, there didn't seem to be any issues at the time. Now...the replacement cluster has gone haywire. I notice no issues with operations at this time. But the cluster doesn't register certain things or it fluctuates on and off, or doesn't read correctly at all. Is it possible that the replacement could have been bad as well?
#11202662 | SERVICE BRAKES | | 90,000 miles
HYDRAULIC BRAKE LINES CORRODED CAUSING LEAKS AND BRAKE FAILURE
#11173659 | SERVICE BRAKES | | 76,000 miles
76000 MILES; ISSUE ONGOING BEGINNING IN NOVEMBER 2018 ON DRY PAVEMENT AT LOW SPEED (UNDER 10 MPH) BRAKING IS COMPROMISED BY ABS SYSTEM ENGAGEMENT ISSUE. BELOW 10 MPH, THE ABS SYSTEM ENGAGES CAUSING DRY PAVEMENT BRAKING TO BE DOUBLE OR TRIPLE THE NORMAL DISTANCE TO STOP PRIOR TO THE ABS ISSUE. THIS IS A SAFETY ISSUE SINCE ABS SYSTEM PULSING OF THE BRAKES AT SLOW SPEEDS ON DRY PAVEMENT IS UNEXPECTED. AT A STOP SIGN/CROSSWALK, THIS HAS CAUSED A VERY CLOSE ENCOUNTER. VEHICLE HAS LESS THAN 80000 MILES AND HAS BEEN SERVICED ROUTINELY BY A CERTIFIED MECHANIC. REPLACEMENT/SERVICE OF ABS SPEED SENSORS AND RUST ISSUE DID NOT CORRECT THE PROBLEM. I HAVE NEVER BEEN CONTACTED REGARDING THE RECALL THAT EXISTS FOR THIS ISSUE. REQUIRE ASSISTANCE TO DETERMINE WHY A VEHICLE WITH THIS MILEAGE HAS THIS OBVIOUS SAFETY ISSUE AND GM HAS PROVIDED NO RELIEF.

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Safety Rating for the 2003 GMC SIERRA 1500

NHTSA has not yet tested the 2003 GMC SIERRA 1500 in its New Car Assessment Program.

Technical Service Bulletins for the 2003 GMC SIERRA 1500

General Motors, LLC has issued 2 technical service bulletins (TSBs) for the 2003 GMC SIERRA 1500. TSBs are notices sent by manufacturers to their dealers describing a known issue and the recommended repair procedure.

08-06-04-003D — ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)

New Tool Availability — EN-48974 – EGR Cooler Pressure Tester Adapter Set to Diagnose Duramax® Diesel Engine EGR Cooler Engine Coolant Leaks into Combustion Chamber

05-08-46-006S — ELECTRICAL SYSTEM:SOFTWARE

This informational bulletin advises the technician to update the Onstar from an analog system to a digital system if the customer wishes.

NHTSA Investigations for the 2003 GMC SIERRA 1500

There are no NHTSA defect investigations on record for this vehicle.

Other Model Years of the GMC SIERRA 1500

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Other GMC Models

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