2003 FORD F-150 Structurebody Problems

16 NHTSA complaints on file

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Structurebody Issues in the 2003 FORD F-150

16 structurebody complaints have been filed with NHTSA for the 2003 FORD F-150. Of these, 1 involved a crash, 3 involved a fire, and 1 resulted in injury.

16
Complaints
1
Crashes
3
Fires
1
Injuries
0
Deaths

All Structurebody Complaints

#11510283 | Fire
On the day of Monday February 20 2023 I was in my front driveway preforming some maintenance on my 2003 Ford F-150 Xlt SuperCrew truck a gear shift cable and a heater core replacement. Once I finished the repairs I ran my truck for a few minutes then shut it off and was headed inside when I noticed a flickering light coming from the passenger side of the vehicle I walked to the truck and opened the door and I saw small flames dripping down coming from the ( glove box area ) I then grabbed the water hose and put it out . Once the small fire was out I proceeded to go in the house when I noticed black smoke coming ( from the engine bay from the vents in front of the windshield) the smoke got thicker as I sprayed it with water I then called to...
#11496499 | Fire
On 11/27/2022 at or around 4:30 P.M. my 2003 Ford F-150 burned almost completely, without any mechanical failures or warnings, thirty full minutes after being parked and then after only having been run for three to four miles. The fire department ended up putting it out before it was fully consumed.
#10981410 |
BOTH REAR DOOR LATCHES HAVE FAILED TO OPERATE. CANNOT OPEN EITHER REAR DOOR. THIS HAPPENED IN THE PARKING LOT WHERE I LIVE. I AM HANDY CAPED AND CANNOT GET ACCESS TO MY ROLATER WHICH IN THE BACK SEAT AREA. I NEED THIS EQUIPMENT TO HELP ME WALK. HAS THERE BEEN OTHER REPORTS OF THIS MALFUNCTION? IS THIS A RECALL ITEM? WILL FORD MFG REPAIR THIS DEFECT?
#10936142 |
TRANS WENT OUT A MONTH AFTER INTAKE CRACK HAD TO BE REPLACE ALMOST $1,650 TOGETHER ALSO BALL JOINTS AND TIEROD ENDS NO GOOD SHOCK NO GOOD BRAKE ARE FALLING AND REAR END IS GRINDING THIS TRUCK SHOULD HAVE NEVER BEEN SOLD HELP AND THERE'S "MORE".
#10910454 |
2003 F150 PAINT ON THE HOOD IS SHOWING ALUMINUM RUST OXIDATION. REQUIRING A NEW HOOD.
#10893205 | Crash
I WAS TRAVELING 285-WEST IN DECATUR, GA., AROUND 3:30 PM EASTERN TIME, WHEN I WAS IN A A MULTI-CAR ACCIDENT. I WAS IN THE LANE CLOSEST TO THE GRASS, WHEN A DODGE RAM FOUR DOOR TRUCK HIT MY F-150 SUPER CREW CAB 2003. THE DRIVER HIT MY DRIVER SIDE BACKDOOR, AND THEN HE HIT ME AGAIN ON THE DRIVER SIDE FRONT BUMPER, AND SPUN ME OFF THE ROAD INTO A WOODED AREA WITH LARGE TREES AND A RAVINE. I THEN HAD A HEAD ON COLLISION WITH A LARGE TREE. I CALLED ON THE NAME JESUS THREE TIMES, THEN MY TRUCK TURNED 180 DEGREES AND THAT TURNED ME AROUND GOING INTO THE RAVINE BACKWARDS. I FELT MYSELF COME OUT OF MY SEAT WITH MY SEAT BELT ON. MY BENCH SEAT WENT INTO RECLINE, THEN MY HEAD WENT BACKWARDS, THEN FORWARD. MY AIRBAG DID NOT DEPLOY. I DID RESEARCH, WHEN I NOTICED...
#10875999 | Fire
VEHICLE CAUGHT ON FIRE WHILE PARKED IN DRIVEWAY. HAD NOT BEEN RUN IN OVER A WEEK. COMPLETELY BURNED UP AND CAUSED DAMAGED HOME. VEHICLE BURNED HAD SEVERAL EXPLOSIONS AND BURNED AT A HIGH TEMP UNTIL IT WAS EXTINGUISHED BY FIRE FIGHTERS.
#10785127 |
PURCHASED VEHICLE IN7/2003. REAR SMALL DOOR (SO CALLED "SUICIDE DOOR") ON PASSENGER SIDE BROKE IN 11/2012. WOULD NOT OPEN OR CLOSE FROM INSIDE OR OUTSIDE. HAD TWO LATCHES REPLACED AT WALKER FORD IN CLEARWATER, FL ALSO IN 11/2012 AT A COST OF $615.59. SAME DOOR BROKE AGAIN IN 9/2015. TOOK TRUCK BACK TO WALKER FORD . THEY OFFERED TO REPAIR IT AGAIN FOR ABOUT $500 AND STATED THE LATCHES THEY REPLACED IN 11/2012 HAD "DETERIORATED FROM NON-USE"!. I DECLINED THE REPAIR OFFER AS IT IS CLEAR TO ME THAT THE LATCHES ARE INADEQUATE AND/OR OF DEFECTED MANUFACTURE. IT IS MY POSITION THAT THESE REAR DOOR LATCH PROBLEMS ARE A HUGE SAFETY ISSUE IF THERE IS A SITUATION OF WATER IMMERSION, FIRE, SMOKE, FUMES, ETC. IN SUCH AN EVENT, ANY REAR SEAT PASSENGER WOULD BE TRAPPED. I AM ASKING YOU TO CONSIDER AN IMMEDIATE RECALL TO REPLACE THESE LATCHES.
#10703928 |
2003 FORD F-150 LARIAT SUPERCAB IT WAS RAINING, I GOT IN THE TRUCK, WATER WAS DRIPPING INSIDE THROUGH THE CENTER AREA IN THE CEILING WHERE THE COMPASS IS. THERE ARE WIRES UP THERE, SO WATER IS NOT GOOD. I CLIMBED UP AND LOOKED AT THE ROOF OUTSIDE, AND DISCOVERED RUST ON EVERY ONE OF THE CHANNELS ON THE ROOF, ONE COMPLETELY RUSTED THROUGH AND THE REST PARTIALLY RUSTED THROUGH. ASIDE FROM THE NEGATIVE EFFECT ON THE APPEARANCE, THIS IS A PROBLEM BECAUSE: 1. WATER DRIPPING INTO THE WIRING COULD CAUSE A SHORT WHICH COULD LEAD TO A FIRE 2. RUST-THROUGH ON THE ROOF COULD CAUSE THE METAL TO BREAK OFF AT HIGHWAY SPEEDS AND INJURE SOMEONE 3. DECREASED STRUCTURAL INTEGRITY OF THE ROOF COULD DECREASE SAFETY IN THE EVENT OF A ROLLOVER 4. RUST IN THE AREA ATTACHING THE WINDSHIELD COULD CAUSE THE WINDSHIELD TO FAIL OR FLY OFF 5....
#10672425 |
GAS TANK STRAPS CORRODED/BROKE CAUSING THE TANK TO DROP AND LEAK. EXCESSIVE RUST AT BOTTOMS OF ALL FOUR DOORS. *TR
#10660583 |
HOOD PAINT BUBBLING AS THOUGH THERE IS RUST. HOOD IS ALUMINUM! REPAINT IS NECESSARY. *TR
#10533734 |
TL* THE CONTACT OWNS A 2003 FORD F-150. THE CONTACT STATED THAT THE VEHICLE WAS BEING INSPECTED WHEN IT WAS FOUND THAT THE REAR SUSPENSION WAS RUSTED. THE VEHICLE WAS NOT REPAIRED. THE DEALER ADVISED THAT THAT THE REAR LEAF SPRING, SHACKLE AND MOUNT WERE RUSTED. THE MANUFACTURER WAS NOT MADE AWARE OF THE ISSUE. THE APPROXIMATE FAILURE MILEAGE WAS 80,000. THE VIN WAS UNAVAILABLE.
#10474497 |
TL* THE CONTACT OWNS A 2003 FORD F-150. THE CONTACT STATED THAT BOTH REAR DOORS LOCKED AND WOULD NOT OPEN. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE FAILURE AND CURRENT MILEAGE WAS 61,000.
#10454231 |
TL* THE CONTACT OWNS A 2003 FORD F-150. THE CONTACT STATED THAT THE REAR PASSENGER DOOR COULD NOT BE OPENED FROM THE INTERIOR OR EXTERIOR. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER TOOK A COMPLAINT AND MIGHT ASSIST WITH THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 41,000. UPDATED 7/12/12 *CN UPDATED 07/18/12
#10074533 |
I PURCHASED A LEFT OVER 2003 FORD F-150 PICKUP TRUCK AT CONDIT FORD IN NEWTON, NEW JERSEY. I PICKED UP THE VEHICLE ON FRIDAY EVENING MAY 28, 2004 ON SUNDAY MORNING AT 8:00 WHEN I BENT DOWN TO PICK UP A PIECE OF PAPER IN MY DRIVEWAY I NOTICED THAT THE UNDER SIDE OF THE REAR BUMPER IS RUSTED FROM SEVERAL SCRATCHES, I WALKED AROUND THE TRUCK AND NOTICED SEVERAL PAINT AND BODY DEFECTS AS FOLLOWS: REAR BUMPER HAS SEVERAL SCRATCHES AND RUST, TOW HOOK IS RUSTED, THE LEFT REAR FENDER HAS CRACKED/RIPPLED FIBERGLASS IN THE SECTION THAT IS NEAR THE BUMPER, THE LEFT DOOR HAS RAISED PAINT BLEMISH AND DENT, THE RIGHT DOOR ON THE INSIDE BY THE DOOR LATCH IS MISSING PAINT, THE RIGHT REAR CAB DOOR IS DEFECTIVE - IT BOWS OUT ON THE BOTTOM OF THE DOOR. WHEN I CALLED THE DEALERSHIP THE SALES MANAGER STATED...
#10056487 |
DATELINE NBC, DEC. 19TH, 2003, REPORTED THAT THE INSURANCE INSTITUTE FOR HIGHWAY SAFETY GAVE THE FORD F150 THE LOWEST RATING FOR THE 40 MPH OFF CENTER COLLISION IN 2001 INJURY TO FRONT PASENGERS WOULD BE SERIOUS TO CRITICAL. I CANNOT FIND ANY DATA FROM NHTSA REGARDING THIS CRASH TEST. MY TRUCK IS A FORD F150 SUPER CREW 4X4. I AM VERY CONCERNED AND WISH TO OBTAIN FURTHER INFORMATION REGARDING THIS TEST.*AK

Other 2003 FORD F-150 Problem Areas

Electrical System 34 complaints Engine And Engine Cooling 32 complaints Vehicle Speed Control 29 complaints Engine 27 complaints Engine And Engine Coolingengine 23 complaints Air Bags 21 complaints Fuelpropulsion System 20 complaints Unknown Or Other 18 complaints Fuel System Gasoline 17 complaints Power Train 15 complaints Tires 13 complaints Service Brakes Hydraulic 11 complaints Power Trainautomatic Transmission 10 complaints Power Traintransfer Case 4 Wheel Drive 10 complaints Service Brakes 10 complaints Seat Belts 9 complaints Structure 8 complaints Structurebodydoor 8 complaints Wheels 8 complaints Power Trainaxle Assembly 7 complaints Visibilitywindshield 7 complaints Air Bagsfrontal 6 complaints Suspension 6 complaints Engine And Engine Coolingenginegasoline 5 complaints Engine And Engine Coolingexhaust Systemmanifoldheadermufflertail Pipe 5 complaints Fuel System Other 5 complaints Steering 5 complaints Tirestreadbelt 5 complaints Equipment 4 complaints Power Traindriveline 4 complaints Power Traindrivelinedifferential Unit 4 complaints Steeringgear Boxshaft Pitman 4 complaints Visibility 4 complaints Visibilitywiper 4 complaints Engine And Engine Coolingexhaust System 3 complaints Exterior Lighting 3 complaints Interior Lighting 3 complaints Power Traindrivelinedriveshaft 3 complaints Seat Beltsfront 3 complaints Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip 3 complaints Suspensionrear 3 complaints Wheelslugsnutsboltsstuds 3 complaints Air Bagsfrontalsensorcontrol Module 2 complaints Electrical System Instrument Clusterpanel 2 complaints Electrical Systemignition 2 complaints Electrical Systemwiring 2 complaints Electrical Systemwiringfuses And Circuit Breakers 2 complaints Electrical Systemwiringinteriorunder Dash 2 complaints Equipmentapplianceair Conditioner 2 complaints Power Trainaxle Hubs 2 complaints Power Trainclutch Assembly 2 complaints Seat Beltsfrontbuckle Assembly 2 complaints Steeringlinkagestie Rod Assembly 2 complaints Steeringrack And Pinion 2 complaints Suspensionfront 2 complaints Tiressidewall 2 complaints Vehicle Speed Controlaccelerator Pedal 2 complaints Visibilityglass Siderear 2 complaints Electrical Systemignitioncoilspark Plugs 1 complaint Electrical Systemignitionmodule 1 complaint Electrical Systemwiringfront Underhood 1 complaint Electronic Stability Control Esc 1 complaint Engine And Engine Coolingenginegasolinebelts And Associated Pulleys 1 complaint Engine And Engine Coolingexhaust Systememission Control 1 complaint Engine And Engine Coolingexhaust Systememission Controlgas Recirculation Valve Egr Valve 1 complaint Equipmentelectricalanti Theft Devices 1 complaint Exterior Lightingfog Lights 1 complaint Exterior Lightingheadlights 1 complaint Exterior Lightingheadlightsswitch 1 complaint Exterior Lightingturn Signal 1 complaint Exterior Lightingturn Signalswitch 1 complaint Forward Collision Avoidance Adaptive Cruise Control 1 complaint Fuel System Gasolinedeliveryhoses Linespiping And Fittings 1 complaint Fuel System Gasolinefuel Injection Systemfuel Rail 1 complaint Fuel System Gasolinestoragetank Assemblymounting 1 complaint Fuel System Otherstoragetank Assembly 1 complaint Latcheslockslinkages 1 complaint Parking Brakeconventional 1 complaint Parking Brakeconventionalmechanicallinkage And Cable 1 complaint Power Trainautomatic Transmissiongear Position Indication Prndl 1 complaint Power Trainautomatic Transmissionlever And Linkagefloor Shift 1 complaint Power Trainaxle Assemblyaxle Shaft 1 complaint Power Trainmanual Transmission 1 complaint Power Trainmanual Transmissionfloor Shift Assembly 1 complaint Seat Belts Rearotherbuckle Assembly 1 complaint Seat Beltsfrontretractor 1 complaint Seat Beltsrearother 1 complaint Seatsfront Assemblyrecliner 1 complaint Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slipcontrol Unitmodule 1 complaint Service Brakes Hydraulicfluid 1 complaint Service Brakes Hydraulicfoundation Componentsdiscpads 1 complaint Service Brakes Hydraulicfoundation Componentsdiscrotor 1 complaint Service Brakes Hydraulicfoundation Componentsmaster Cylinder 1 complaint Service Brakes Hydraulicpedals And Linkages 1 complaint Steering Steering Wheelhandle Bar 1 complaint Steeringgear Box Other Than Rack And Pinion 1 complaint Steeringrack And Pinionrack 1 complaint Structurebodybumpers 1 complaint Structureframe And Membersunderbody Shields 1 complaint Suspensionfrontcontrol Armlower Ball Joint 1 complaint Suspensionfronthub 1 complaint Suspensionfrontwheel Bearing 1 complaint Vehicle Speed Controlcables 1 complaint Visibilitydefrosterdefoggerhvac Systemrear Window 1 complaint Visibilitypower Window Devices And Controls 1 complaint Visibilityrear Window Wiperwasherswitchwiring 1 complaint Visibilitywindshield Wiperwasher 1 complaint Wheelshubcapcover 1 complaint
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