1998 FORD F-150 Structurebodydoor Problems

WHAT ISN'T WRONG WITH THIS TRUCK? WITH LESS THAN 80,000 MILES ON IT...SPARE TIRE FELL OFF WHILE BEING DRIVEN, INTERIOR LIGHTS RANDOMLY STAY ON, BOTH DOORS ARE RUSTING OUT FROM THE BOTTOM, KNOB TO REGULATE TEMPERATURE FELL OFF AND ASSEMBLY NEEDED REPLACEMENT, FRONT BRAKES CALIPERS STUCK AND CAUGHT ON FIRE, EXHAUST SYSTEM HAS RUSTED OFF TWICE, TRANSMISSION WENT UP AND WAS REPLACED UNDER WARRANTY AT LESS THAN 20,000 MILES, RADIATOR RUSTED THROUGH, AND THE HEADLINER IS FALLING DOWN OFF THE CEILING. I'VE PROBABLY MISSED SOMETHING BUT CAN TELL YOU THAT I WILL NEVER OWN ANOTHER FORD. *TR

DT*: THE CONTACT STATED THE VEHICLE WAS TAKEN IN FOR BODY WORK, IT SAT FOR 2 WEEKS. WHEN THE VEHICLE WAS STARTED FOLLOWING THE 2 WEEKS, THE ENGINE NOISE WAS LOUDER THAN NORMAL, AND THERE WAS A COOLANT LEAK. A PRIVATE MECHANIC WAS CONSULTED, WHO DETERMINED THE HEAD GASKET WAS BLOWN. ALSO, THE DOORS HAD CRACKED ONE HALF INCH FROM THE CORNER OF THE WINDOW SEAL. A PRIVATE MECHANIC INFORMED THE CONTACT THE CRACKS WERE DUE TO THE WEIGHT OF THE DOOR.

CRACKS IN DOORS. *NM

CRACK , DRIVERS DOOR BESIDE LOWER WINDOW OPENING. *JB

I HAVE A 1998 FORD F-150 AND ON THE DRIVERS SIDE DOOR AT THE WINDOW I HAVE A ABOUT A 1/2 INCH CRACK.I CALLED FORD BUT I GOT THE RUN AROUND AND WAS TOLD NOTHING WILL BE DONE BUT THEY WILL GET WITH THERE ENGINEERING AREA.*AK

CRACKS HAVE DEVELOPED IN BOTH THE DRIVER AND PASSENGER DOORS, APPROXIMATELY HALF WAY UP AND BEHIND THE WINDOWS. EACH CRACK IS APPROXIMATELY 1/2 INCH LONG.*AK

1998 F-150 XLT EXTRA-CAB, BOTH PASSENGER AND DRIVER DOORS HAVE A CRACK IN THE LOWER REAR CORNER OF THE WINDOW MOLDING. FORD'S TECHNICAL SERVICE BULLETIN STATES THE DOOR ASSEMBLY SHOULD BE REPLACED REFERENCE MESSAGE # 12071. AFTER CONTACTING FORD THEY SAID THEY WERE SHOWING A RECALL FOR MY VIN# EVEN THOUGH IT IS WIDELY KNOWN TO BE A PROBLEM. THE EVENTUAL RESULT WILL BE STRUCTURAL FAILURE OF THE DOOR WHICH WILL SERIOUSLY COMPROMISE MY SAFETY OPERATING THE VEHICLE.*AK

SHEET METAL FATIGUES AND CRACKS FROM THE INSIDE OF THE DOOR PANEL TO THE OUTSIDE FROM STRESS FROM THE OPERATION OF THE POWER WINDOWS. *AK

STRUCTURAL-STRESS FRACTURES IN SHEET METAL ON DOOR.*AK

CRACK FORMING ON DRIVERS DOOR AT BOTTOM OF WINDOW. ALSO RUST DEVELOPING AT BOTTOM OF BOTH DRIVER AND PASSENGER DOORS. CRACK IS A KNOWN PROBLEM FOR YEARS. WHEN WILL FORD FIX THIS ONCE AND FOR ALL. NHTSA NEEDS TO GET INVOLVED.*AK

THE DRIVER'S SIDE DOOR COVERING(SKIN) HAS DEVELOPED A CRACK AROUND THE CORNER OF THE WINDOW. THIS OCCURS BECAUSE THE POWER WINDOW COVERING(SKIN) FLEX WHEN THE WINDOW IS CLOSED. THIS IS A COMMON PROBLEM AND THE DEALERSHIP IS REPLACING THE COVERING THAT COST $400. THIS DOESN'T CORRECT THE FAILURE. *MR

I AM THE ORIGINAL OWNER OF A 1998 F-150 FORD 4X4 PICK-UP TRUCK WHICH IS EXIBITING A CRACKING CONDITION AT THE LOWER WELTING EDGE OF THE WINDOW ON THE DRIVERS SIDE DOOR. UNDERSTAND THIS IS OCCURRING ON MANY OTHER F150'S AND APPEARS TO BE AN ENGINEERING DESIGN MANUFACTURING FLAW.*AK

METAL ON DRIVERS DOOR IS CRACKED AT REAR OF WINDOW , ABOUT THREE TO FOUR INCHES UP FROM BOTTOM OF WINDOW. MINE IS NOT THE ONLY ONE. THERE ARE MANY 98 F-150'S OUT THERE WITH THE SAME STRUCTURAL FLAW. *AK

DRIVER'S SIDE DOOR DEVELOPED CRACKS IN THE SHEET METAL. TSB 613046 WAS ISSUED ON THIS PROBLEM. *AK

CRACKS IN DRIVER AND PASSENGER DOORS. THEY BEGIN ON THE EDGE OF THE WINDOW AND EXTEND OUTWARDS INCREASING WITH TIME.

A CRACK IN THE STEEL BY THE WINDOW TRIM ON THE DRIVERS DOOR. THIS HAS BEEN A PROBLEM ON ALL FORD F-150'S FROM 1997 TO 2003. FORD IS DOING NOTHING TO REPAIR THE PROBLEM THAT THEY HAVE KNOWN ABOUT FOR SEVEN YEARS. *AK

1998 FORD F-150 XLT SUPER-CAB SHORT BED. STRUCTURAL DEFECT ON DRIVER'S SIDE DOOR. RIGHT LOWER EDGE OF WINDOW. DEFECT IS APPROXIMATELY 1/2 IN LENGTH. THIS DEFECT HAS BEEN VIEWED ON NUMEROUS F-150'S THAT I HAVE SEEN. THE SAME DEFECT IS ON ALL. *NLM

ORIGINALLY NOTICED THAT THE DRIVER-SIDE POWER WINDOW WAS SLOWING DOWN, THEN NOTICED CRACKING ON THE DRIVER-SIDE DOOR. THIS IS CONSISTENT WITH FORD'S SPECIAL SERVICE MESSAGE #12071. DATE UNKNOWN, BUT WINDOW BEHAVIOR DATES TO FALL 2001. *NLM

I OWN A 1998 FORD F150 PICKUP AND HAVE NOTICED A CRACK IN THE SHEET METAL OF THE DRIVERS SIDE DOOR JUST BEHIND THE LOWER PART OF THE WINDOW. AN ARTICLE I WAS READING SUGGESTED CALLING A FORD DEALER FOR REPAIR, THE FORD DEALER STATED THAT FORD ONLY REPAIRS THE VEHICLE FOR THE FIRST 36,000 MILES. THE ARTICLE I READ STATED THAT FORD UNDERSTANDS THE PROBLEM TO BE CAUSED BY OPENING AND CLOSING THE DOOR AND WINDOW, WHICH CAUSES THE SHEET METAL, IN THE LOCATION OF THE CRACK, TO FLEX, WHICH OVER TIME FAILS AND CRACKS. THE PROBLEM WILL ONLY GET WORSE WITH TIME AND SHOULD BE REPAIRED REGARDLESS OF THE MILEAGE. MY CONCERN IS THE LOCATION OF THE CRACK AT A CORNER RADIUS AND COULD PROPAGATE TOWARD THE REAR OF THE DOOR. THE CRACK THAT HAS DEVELOPED, CAUSES TWO PROBLEMS, IT CREATES AN OPENING FOR WATER AND SALT TO...

I OWN 1998 F150 TRUCK THAT HAS DEVELOPED A CRACK IN THE DOOR NEAR THE WINDOW MOLDING. I HAVE BEEN TOLD THIS IS A DESIGN PROBLEM, BUT FORD WILL NOT FIX IT UNLESS MY WARRANTY 3/36 IS APPLICABLE. I HAVE AN EXTENDED WARRANTY BUT IT IS NO GOOD. THIS CRACK HAD LIKELY FORMED BEFORE MY WARRANTY EXPIRED. I FEEL IT QUESTIONS THE DESIGN AND STRENGTH OF THE DOOR AND HOW SAFE IT WILL BE WITH CRACKS DEVELOPING WEAKENING IT.*JB

BOTH OF THE DOOR FRAMES ON MY 98 F-150 HAVE CRACKED AND CONTINUE TO GET BIGGER. I BELIEVE THEY WILL CRACK COMPLETELY THROUGH THE ENTIRE DOOR. I WAS TOLD BY MY DEALER THAT FORD WON'T PAY TO FIX IT UNTIL YOU MAKE THEM. PLEASE HELP THE THOUSANDS OF OWNERS THAT FORD HAS FRAUDULENTLY SOLD KNOWN DEFECTIVE PRODUCTS. *JB

RE 1998 FORD F150 SUPER CAB DRIVER AND PASSENGER SIDE DOORS ARE DEVELOPING CRACKS FORD HAS REPAIRED THIS SAME PROBLEM 2 TIMES BEFORE NOW THAT THE CRACKES ARE APPERAING FOR THE 3RD TIME THEY SAY THAT MY TRUCK IS OUT OF WARENTEE BUT BUT OFFERED TO FIX IT FOR 400.00 DOLLARS I THINK THEY SHOULD HAVE FIXED IT CORRECTLY THE FIRST TIME I ALSO THINK THIS SHOULD BE A RECALL NOT JUST A BULLETIN FIRST REPAIR WAS ON 9/1/99 SECOND REPAIR WAS ON 2/1/2001 AND NEEDS TO BE REPAIRED AGAIN.

CRACKS HAVE FORMED IN THE BOTH DOORS OF MY 1998 F150 XLT AT THE BASE OF THE WINDOW. MY CONCERN IS FOR THE INTEGRITY OF THE DOOR AND THE RESULTANT RUSTING THAT MAY OCCUR. ALSO, BOTH WINDOWS DON'T OPERATE PROPERLY....AS THEY DON'T MOVE UP AND DOWN FREELY. I HAVE SEEN THE SAME CRACKS ON SEVERAL OTHER F150S IN RECENT MONTHS.

A LOT OF F 150 OWNERS HAVE REPORTED STRESS CRACKS IN THE SHEET METAL OF THE DOORS. CAN I GET THIS FIXED. I HAVE CONTACTED FORD AND THAY TELL ME NO. DT

CONSUMER ADVISED THAT THE NORMAL OPENING AND CLOSING OF THE DRIVER'S DOOR IS RESULTING IN THE METAL DOOR FRAME BREAKING DUE TO LACK OF REINFORCEMENT BETWEEN THE DOOR AND FRAME. TS

CRACK APPEARING AT RIGHT-HAND BOTTOM SIDE OF WINDOW CAUSING IT TO RUST. MR

DRIVER DOOR CRACKED LOWER LEFT REAR AT BELT MOLDING. *AK

HAIR LINE CRACKS ARE DEVELOPING OUTSIDE THE DRIVER'S DOOR. DEALER AND MANUFACTURER HAVE BEEN NOTIFIED. *AK CONSUMER STATES THAT THE DOOR ON THE VEHICLE IS CRACKED BY THE WINDOW AND THAT THIS IS HAPPENING ON ALL THE 97, 98, AND 99 FORD HALF TONS. *SCC

1/2" CRACK IN DRIVER SIDE DOOR WHERE WINDOW MOLDING MAKES 90 DEGREE BEND, BEEN THROUGH FORD CUSTOMER SERVICE AND LOCAL DEALER WITH NO SATISFACTION, TSB ON PROBLEM EXISTS ALONG WITH LETTER BETWEEN FORD AND DEALERS DESCRIBING PROBLEM IN 1997-2000 F 150S. *AK

THERE ARE CRACKS FORMING ON BOTH DRIVERS AND PASSENGERS DOOR FRAMES. ABOUT 3 INCHES ABOVE THE BOTTOM OF THE WINDOW AND RUNNING TO THE BACK OF THE TRUCK. THE CRACKS ARE THROUGH THE OUTSIDE METAL OF THE DOOR.*AK

METAL STRESS TEAR IN BOTH DOORS. CONSUMER WAS TOLD THAT DOORS WOULD HAVE TO BE REPAIRED THROUGH WELDING AND REINFORCEMENT.*AK

I HAVE DOOR CRACKS ON MY F150 TRUCK. FORD HAS KNOWN ABOUT THIS PROBLEM SINCE 1997. MY TRUCK IS OUT OF WARRANTY NOW. FORD NEEDS TO RECALL THE TRUCKS AND FIX THIS PROBLEM AT NO CHARGE. I HAVE SEARCHED THE INTERNET AND FOUND THIS IS NOT AN ISOLATED PROBLEM. CAN YOU HELP ME WITH THIS PROBLEM. THANK YOU. *AK

THERE IS A STRESS FRACTURE IN THE EXTERIOR OF BOTH DOORS NEXT TO THE GLASS ON THE LATCHING SIDE (NOT HINGE SIDE). THIS DEFECT IS COVERED UNDER THE 3 YEAR, 36,000 MILE WARRENTY ALTHOUGH IT'S THE USE OF THE DOOR NOT HOW FAR YOU DRIVE THAT WILL ALLOW THE DEFECT TO OCCUR. IF LEFT UNREPAIRED, IT COULD CAUSE CUTS ON THE HAND, AND I QUESTION THE INTEGRITY OF THE DOOR AROUND THE GLASS.

METAL ON DRIVER'S SIDE IS CRACKING ON REAR SIDE OF DOOR. DEALER INDICATED DOOR NEEDED TO BE REENFORCED ON INSIDE.*AK

NO SUMMARY LISTED FOR ABOVE VEHICLE. *AK

CRACK IN DOOR METAL NEXT TO DRIVER'S WINDOW. *AK

THERE IS A CRACK IN THE DRIVER SIDE DOOR FRAME METAL ABOVE THE DOOR HANDLE NEAR THE BOTTOM OF THE WINDOW. THE CRACK IS ABOUT 3/4" LONG NOW. MY LOCAL NEWS RAN A STORY ABOUT THIS PROBLEM, THAT IS HOW I BECAME AWARE BECAUSE IT IS HAPPENING TO SEVERAL TRUCKS. I CONTACTED FORD AND THEY SENT ME TO YOU, PLEASE HELP. *AK

DRIVER'S DOOR FRAME IS CRACKED, AND HAS BEEN THAT WAY SINCE CONSUMER TOOK POSSESSION OF VEHICLE. DEALERSHIP EXAMINED VEHICLE, AND STATED THIS PROBLEM WAS CURRENTLY UNDER INVESTIGATION BY FORD. ONLY OPTION FOR A CORRECTIVE ACTION GIVEN TO THE CONSUMER WAS REPLACEMENT OF DOOR. PLEASE PROVIDE ANY ADDITIONAL INFORMATION / ATTACHMENTS. *AK

THERE IS A CRACK ON THE SIDE OF THE DOOR THAT GOES FROM BACK OF DOOR, AND IT'S ABOUT FOUR INCHES LONG. CONTACTED DEALER, AND DEALER IS NOT WILLING TO DO ANYTHING. *AK *JB

DOORS ARE CRACKING AT REAR SEAM OF WINDOW. VEHICLE IS NOT COVERED UNDER EXTENDED WARRANTY WHICH CONSUMER PURCHASED. DEALER IS NOT WILLING TO FIX IT BECAUSE IT'S OUT OF THE ORIGINAL WARRANTY. *AK *JB

I WENT TO THE DEALER AND HE WAS VERY AWARE OF THE PROBLEM AND THAT HE IS ALSO AN F150 OWNER AND THAT HE CANNOT GET FORD TO FIX HIS PROBLEMS EITHER. WHE I CALL FORD AT 1800 392 3673 THE LADY THAT ASSISTED ME TOLD ME THAT SHE NEVER HEARD OF SUCH PROBLEMS. WHICH GOES TO SHOW THAT FORD IS JUST TRYING TO HIDE THE PROBLEM. I HAVE BOUGHT AND EXTENDED WARRANTY WHICH THE DEALER SAYS IT WONT COVER THIS FAILURES, AND THAT FORD IS ONLY REPLACING DOORS ON VEHICLES THAT THEIR WARRANTY HASNOT EXPIRED. FROM WHAT I HAVE GATHER, I AM ONE IN THOUSANDS OF F150 OWNERS WITH THIS TYPE OF STRUCTURAL DAMAGE AND ALL WE WANT IS TO HAVE OUR PROBLEM FIX.*AK

PASSENGER'S AND DRIVER'S SIDE DOORS WERE CRACKING. CRACK STARTED FROM BOTTOM OF WINDOW AND IT ENDED ON DOOR OF BOTH SIDES. CONTACTED DEALER, AND DEALER WAS NOT WILLING TO DO ANYTHING. *AK

THE TRUCK IS A 3 DOOR EXT. CAB. THE DRIVER & PASSENGER DOORS BOTH CRACKED NEAR THE BOTTOM OF THE WINDOWS TOWARDS THE BACK OF THE DOOR. I BELIEVE THIS IS A SAFETY HAZARD AS THE STRESS FRACTURE WOULD PROBABLY GIVE ON IMPACT & CAUSE THE DOOR TO CRUSH IN ON THIS AREA AND THE WINDOW TO BREAK, BOTH ON THE OCCUPANT. FORD DID REPLACE BOTH DOORS UNDER WARRANTY APPROXIMANTELY 20 MONTHS AGO-THE REPLACEMENT DOORS ALSO CRACKED IN THE SAME AREA. FORD MUST BE AWARE OF THIS PROBLEM - 1999 MODELS HAVE DIFFERENT DOORS. THIS IS A RAMPANT PROBLEM ON 1997 & 1998 FORD TRUCKS. THIS WOULD BE SAFETY CONCERN UPON AN IMPACT.

DRIVER'S DOOR IS DEVELOPING CRACKS IN CORNER AREA. DEALER HAS INSPECTED VEHICLE AND WAS WILLING TO SHARE THE COST OF REPAIRS. FEEL FREE TO PROVIDE ANY FURTHER INFORMATION ON THIS MATTER.*AK

DOOR IS CRACKING APART AT A WELDED SEAM AFT OF THE WINDOW3 INCHES UP FROM WINDOW BASE THIS SO MUCH OF A COMMON PROBLEM WITH THIS TRUCK THAT EVERY ONE I KNOW WHO OWNES ONE HAS THE PROBLEM. *AK

THE DRIVERS SIDE DOOR HAS DEVELOPED A CRACK IN IT. THE METAL ITSSELF IS ACTUALLY CRACKING. THE CRACK IS LOCATED NEAR THE WINDOW AND EXTENDS APPOX 1/2" FROM THW WINDOW OUT. I CONTACTED FORD AND THEY INFORMED ME THAT IT WAS NOT THEIR PROBLEM AS THE VEHICLE IS OVER THE MILEAGE. FORD DID TELL ME THAT THEY KNOW OF THIS PROBLEM AND THAT THE DOORS ARE NOT CAPABLE OF BEING OPEN AND SHUT NUMEROUS TIMES. IT IS A DESIGN PROBLEM ACCORDING TO THEM.*AK

BOTH DOORS HAVE CRACKS IN THE METAL BELOW THE WINDOW ABOUT 3-4 INCHES FROM SIDE OF DOOR. CRACKS ARE ABOUT 1 INCH LONG. *AK

DOOR HAS CRACK BY LOWERREAR OF THE BELT MOLDING.*AK

AROUND 1 AUGUST 2001 I WAS TALKING WITH SOME FRIENDS AT WORK, DURING THE CONVERSATION DEFECTS IN THE DOOR DESIGN OF THE NEW FORD F-150 PICKUP TRUCK CAME UP. I HAD PURCHASED AN F-150 SUPER CAB IN APRIL 2001 AND HADNT HEARD ANYTHING ABOUT THIS DEFECT. MY FRIENDS STATED THAT THE DOOR ON THE NEW F-150S WERENT DESIGNED PROPERLY FOR THE WEIGHT OF THE DOOR AND WOULD START TO DEVELOP CRACKS. THEY SAID THAT IF I TOOK IT TO THE DEALER FORD WOULD PAY TO REPAIR THE CRACKS. I CHECKED MY TRUCK AND I NOTICED A CRACK AT THE LOWER RIGHT CORNER OF MY DRIVERS DOOR NEAR THE BOTTOM OF THE WINDOW. I WENT TO CROWNE FORD IN WARRENSBURG, MO 660-747-7111, ON 6 AUG 01 AND SPOKE WITH MR. CHRIS MARTEN HE INFORMED THAT I NEEDED TO CONTACT FORD DIRECTLY BECAUSE EVEN THOUGH I PURCHASED THE VEHICLE IN APRIL 2001...

AROUND 1 AUGUST 2001 I WAS TALKING WITH SOME FRIENDS AT WORK, DURING THE CONVERSATION DEFECTS IN THE DOOR DESIGN OF THE NEW FORD F-150 PICKUP TRUCK CAME UP. I HAD PURCHASED AN F-150 SUPER CAB IN APRIL 2001 AND HADNT HEARD ANYTHING ABOUT THIS DEFECT. MY FRIENDS STATED THAT THE DOOR ON THE NEW F-150S WERENT DESIGNED PROPERLY FOR THE WEIGHT OF THE DOOR AND WOULD START TO DEVELOP CRACKS. THEY SAID THAT IF I TOOK IT TO THE DEALER FORD WOULD PAY TO REPAIR THE CRACKS. I CHECKED MY TRUCK AND I NOTICED A CRACK AT THE LOWER RIGHT CORNER OF MY DRIVERS DOOR NEAR THE BOTTOM OF THE WINDOW. I WENT TO CROWNE FORD IN WARRENSBURG, MO 660-747-7111, ON 6 AUG 01 AND SPOKE WITH MR. CHRIS MARTEN HE INFORMED THAT I NEEDED TO CONTACT FORD DIRECTLY BECAUSE EVEN THOUGH I PURCHASED THE VEHICLE IN APRIL 2001...