Vehicle Safety Data

1996 FORD EXPLORER Engine And Engine Cooling Problems

8 NHTSA complaints on file

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Engine And Engine Cooling Issues in the 1996 FORD EXPLORER

8 engine and engine cooling complaints have been filed with NHTSA for the 1996 FORD EXPLORER. Of these, 0 involved a crash, 2 involved a fire, and 0 resulted in injury.

8
Complaints
0
Crashes
2
Fires
0
Injuries
0
Deaths

All Engine And Engine Cooling Complaints

#10560811 | Fire
I OWN A 1996 FORD EXPLORER SPORT 4X4, 4.0 LITER V6 WITH 5 SPEED MANUAL TRANSMISSION. THIS IS A MOTOR MADE IN GERMANY AND THE TRUCK, IN THE LOUISVILLE, KY. FORD PLANT. RODENTS TOOK UP RESIDENCE IN THE HEATING SYSTEM, AND FILLED THE HEATER BLOWER ASSEMBLY AND DUCTING WITH SCAVENGED MATERIALS, WHICH TOOK UP APPROX. 1 CUBIC FOOT OF SPACE, ONCE EXTRACTED. MUCH TO MY BENEFIT, THE MATERIAL JUST SO HAPPENED TO BE FIRE RESISTANT STUFFING FROM MY ARCHERY TARGET, STORED IN THE SAME BUILDING. I STARTED MY VEHICLE AND IMMEDIATELY UPON TURNING ON THE HEATER, I HEARD A TERRIBLE NOISE WHICH ENDED ABRUPTLY. MY HEATER STOPPED WHEN THE NOISE STOPPED. IN AN EFFORT TO DIAGNOSE THE PROBLEM I INSPECTED THE ENGINE COMPARTMENT. I THEN NOTICED A BURNT SMELL, BUT SAW NO SMOKE. UPON REPLACING MY BLOWER MOTOR I INSPECTED THE OLD ONE, WHICH HAS CHARRED REMNANTS OF THE FOREIGN...
#10370063 | Fire
1996 FORD EXPLORER VEHICLE CAUGHT ON FIRE WHILE TRAVELING. (OHIO TRAFFIC CRASH REPORT # 10-0629-91)8JB UPDATED 04/22/11 *BF
#10328640 |
1996 EXPLORER, HAS BEEN A GREAT VEHICLE. STARTED LOOSING POWER AND SHIFTING DOWN AND STRANGE TIMES. THEN THE O/D FAIL LIGHT STARTED TO FLASH. I UNDERSTAND THIS IS A COMMON FAILURE AND FORD KNOWS ABOUT IT BUT REFUSES TO ACKNOWLEDGE THE FACT OR ACCEPT RESPONSIBILITY. THEY NEED TO RECALL THESE TRANSMISSIONS. *TR
#10057052 |
I HAVE RESEARCHED AND FOUND NUMEROUS COMPLAINTS ABOUT BLOWN OR LEAKING HEAD GASKETS ON THE 1996 FORD EXPLORER, AND THAT IS MY COMPLAINT IS.I HAVE A 1996 FORD EXPLORER XLT WITH 66,000 MILES IS GARARGED YEAR ROUND AND IS MAINTAINED REGULARLY AND IS ONLY DRIVEN BY MY WIFE LOCALY BACK AND FORTH TO WORK APPROXIMATLY 10-20 MILES A DAY I FEEL THAT THERE IS NO WAY I SHOULD HAVE BOTH HEAD GASKETS LEAKING COOLANT WITH REALITIVLY LOW MILEAGE FOR THE YEAR.THERE IS DEFINATLY A PROBLEM HERE AND FEEL THAT THIS NEEDS TO BE INVESTIGATED FURTHER BY FORD, I WAS ALSO SPEAKING WITH A GENTLEMAN AT A LOCAL AUTO PARTS STORE (WHERE I WORK PART TIME ) AND HE IS HAVING THE SAME PROBLEM WITH HIS 1998 FORD EXPLORER XLT, BOTH ENGIES INVOLVED ARE THE 4.0 V6. I HOPE FORD WILL DO WHAT IS NESESARY TO RECTIFY THIS PROBLEM NOT ONLY...
#10030448 |
REPAIR SHOP STATED THAT THE EXPLORER BY FORD HAS A WEAK SPOT THAT HE HAS HAD TO REPAIR ON NUMEROUS OCCASIONS. IT IS THE L CYLINDER #4 THAT CRACKED.
#878392 |
WAS DRIVING AND ENGINE CHECK LIGHT CAME ON & STAYED. BEEN TO DEALER. HAD SENSORS REPLACED, BUT PROBLEM CAME BACK. TEMPERATURE GAUGE HAD FAILED TO REGISTER. FUEL GUAGE WAS NOT WORKING, AND STABLIZER BAR HAD BROKEN AND WAS REPLACED. ALSO, POWER LOCKS FAILED TO RELEASE. *AK THE SENSORS WERE BEING REPLACED OVER AND OVER AGAIN. *YH
#715851 |
TEMPERATURE GAUGE SHOWED HOT. DROVE TO DEALER 5 MILES AWAY. DIGNOSIS: BLOWN HEAD GASKET. *AK
#824240 |
GAS GAUGE DOES NOT MOVE WHEN FILLED WITH GAS OR WHILE DRIVING. CAUSE UNKOWN. DEALER CANNOT CORRECT PROBLEM. *AK THE TEMPERATURE GAUGE IS ERRATIC, DEALER REPLACED A WIRING HARNESS, HOWEVER THIS DID NOT WORK, DEALER CAN NOT REMEDY THE ERRATIC TEMPERATURE GAUGE OR THE INACCURATE GAS GAUGE. *SLC

Other 1996 FORD EXPLORER Problem Areas

Tirestreadbelt 369 complaints Tires 260 complaints Vehicle Speed Control 85 complaints Power Trainautomatic Transmission 78 complaints Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip 76 complaints Vehicle Speed Controlaccelerator Pedal 39 complaints Suspensionfront 37 complaints Seat Beltsfrontbuckle Assembly 35 complaints Structurebodydoor 32 complaints Air Bagsfrontal 29 complaints Engine And Engine Coolingenginegasoline 28 complaints Suspension 28 complaints Unknown Or Other 28 complaints Latcheslockslinkagesdoorslatch 27 complaints Seat Belts 26 complaints Engine And Engine Coolingengine 22 complaints Electrical System 17 complaints Steering Steering Wheelhandle Bar 17 complaints Suspensionrear 16 complaints Tiressidewall 16 complaints Air Bags 15 complaints Vehicle Speed Controllinkages 15 complaints Structure 14 complaints Seats 13 complaints Service Brakes Hydraulicfoundation Components 13 complaints Vehicle Speed Controlcruise Control 12 complaints Visibilitydefrosterdefoggerhvac System 12 complaints Power Train 11 complaints Seat Beltsfrontanchorage 11 complaints Seatsfront Assemblyrecliner 11 complaints Visibilitywindshield 11 complaints Engine And Engine Coolingexhaust Systememission Control 9 complaints Power Traindrivelinedifferential Unit 9 complaints Service Brakes Hydraulicfoundation Componentsdiscrotor 9 complaints Steering 9 complaints Suspensionfrontspringstorsion Bar 9 complaints Wheels 9 complaints Service Brakes Hydraulicpedals And Linkages 8 complaints Engine And Engine Coolingcooling Systemradiator Assembly 7 complaints Fuel System Other 7 complaints Power Trainmanual Transmission 7 complaints Engine And Engine Coolingexhaust Systemmanifoldheadermufflertail Pipe 6 complaints Equipmentmechanicalcarrierrack 6 complaints Power Trainautomatic Transmissionlever And Linkagecolumn Shift 6 complaints Seatsfront Assemblypower Adjust 6 complaints Service Brakes Hydraulic 6 complaints Structurebody 6 complaints Structureframe And Members 6 complaints Suspensionfrontstabilizer Bar 6 complaints Visibilityglass Siderear 6 complaints Child Seat 5 complaints Electrical Systemwiringfront Underhood 5 complaints Parking Brakeconventional 5 complaints Service Brakes Hydraulicfoundation Componentsdiscpads 5 complaints Service Brakes Hydraulicfoundation Componentsmaster Cylinder 5 complaints Steeringrack And Pinion 5 complaints Structurebodyhatchbackliftgatesupport Devicestrut 5 complaints Suspensionfrontwheel Bearing 5 complaints Visibilitypower Window Devices And Controls 5 complaints Wheelslugsnutsboltsstuds 5 complaints Electrical Systemignition 4 complaints Electrical Systemwiring 4 complaints Electrical Systemwiringfuses And Circuit Breakers 4 complaints Electrical Systemwiringinteriorunder Dash 4 complaints Engine And Engine Coolingcooling System 4 complaints Engine And Engine Coolingexhaust Systememission Controlgas Recirculation Valve Egr Valve 4 complaints Exterior Lighting 4 complaints Exterior Lightingheadlights 4 complaints Exterior Lightingtail Lights 4 complaints Interior Lighting 4 complaints Power Traindrivelinedriveshaft 4 complaints Seat Beltsfrontretractor 4 complaints Service Brakes Airantilock 4 complaints Service Brakes Hydraulicfoundation Componentsdisccaliper 4 complaints Steeringhydraulic Power Assist System 4 complaints Steeringlinkagestie Rod Assembly 4 complaints Tirestemporaryemergency Spare Tire 4 complaints Visibilitywindshield Wiperwasher 4 complaints Electrical Systemignitionswitch 3 complaints Engine And Engine Coolingexhaust System 3 complaints Equipment 3 complaints Equipmentelectricalradiotape Deckcd Etc 3 complaints Exterior Lightingbrake Lights 3 complaints Fuel System Gasolinedeliveryfuel Pump 3 complaints Fuel System Gasolinestoragetank Assembly 3 complaints Fuel System Gasolinestoragetank Assemblyfiller Pipe And Cap 3 complaints Latcheslockslinkageshoodlatch 3 complaints Power Trainautomatic Transmissiontorque Converter 3 complaints Seat Beltsfront 3 complaints Structureframe And Membersunderbody Shields 3 complaints Suspensionfrontshock Absorber 3 complaints Vehicle Speed Controlcables 3 complaints Visibilitydefrosterdefoggerhvac Systemwindshieldelectrical Heating Element 3 complaints Electrical System Instrument Clusterpanel 2 complaints Electrical System12v24v48v Battery 2 complaints Engine 2 complaints Engine And Engine Coolingenginegasolinebelts And Associated Pulleys 2 complaints Fuel System Gasoline 2 complaints Fuel System Gasolinecarburetor System 2 complaints Fuel System Gasolinefuel Injection System 2 complaints Latcheslockslinkages 2 complaints Latcheslockslinkagestailgatelatch 2 complaints Power Trainautomatic Transmissiongear Position Indication Prndl 2 complaints Power Trainaxle Assembly 2 complaints Power Trainaxle Assemblyaxle Shaftseal 2 complaints Power Trainclutch Assembly 2 complaints Power Traindrivelineuniversal Joint 2 complaints Service Brakes 2 complaints Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slipcontrol Unitmodule 2 complaints Service Brakes Hydraulicfoundation Componentsdisc 2 complaints Service Brakes Hydraulicfoundation Componentsdrumshoeslinings 2 complaints Steeringcolumn Lockinganti Theft Device 2 complaints Steeringgear Box Other Than Rack And Pinion 2 complaints Steeringhydraulic Power Assistpump 2 complaints Steeringlinkages 2 complaints Steeringrack And Pinionrack 2 complaints Structurebodyhoodhinge And Attachments 2 complaints Suspensionfrontcontrol Armupper Arm 2 complaints Visibilitydefrosterdefoggerhvac Systemfanmotor 2 complaints Wheelshubcapcover 2 complaints Air Bagssidewindow 1 complaint Child Seatharness Retainerchest Clip 1 complaint Electrical Systemhorn 1 complaint Electrical Systemwiring Rear Compartmenttrunk 1 complaint Engine And Engine Coolingcooling Systemfan 1 complaint Equipmentapplianceair Conditioner 1 complaint Equipmentmechanicalaccessory Scissorscrewbottle Jacklift 1 complaint Equipmentmechanicalwrecker And Wheel Lift Devices 1 complaint Equipmentotherlabels 1 complaint Exterior Lightingfog Lights 1 complaint Fuel System Gasolinedeliveryhoses Linespiping And Fittings 1 complaint Fuel System Gasolinefuel Injection Systeminjectors 1 complaint Fuel System Otherdeliveryhoses Linespiping And Fittings 1 complaint Fuelpropulsion System 1 complaint Latcheslockslinkagestrunk Lidlock 1 complaint Parking Brakedrivelinehydraulichoses Linespiping And Fittings 1 complaint Parking Brakeindicator Light 1 complaint Power Trainaxle Assemblyaxle Shaft 1 complaint Power Trainaxle Hubs 1 complaint Power Traindriveline 1 complaint Power Traindrivelinecenter Support Bearing 1 complaint Power Traindrivelineconstant Velocity Joint 1 complaint Power Traintransfer Case 4 Wheel Drive 1 complaint Seat Beltsfrontwarning Lightdevices 1 complaint Seat Beltsfrontwebbing 1 complaint Service Brakes Airantilockwheel Speed Sensor 1 complaint Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slipabs Warning Light 1 complaint Service Brakes Hydraulicfoundation Componentsdrum 1 complaint Service Brakes Hydraulicfoundation Componentshoses Linespiping And Fittings 1 complaint Steeringgear Boxshaft Sector 1 complaint Steeringhydraulic Power Assistpower Steering Fluid 1 complaint Steeringlinkagesarmidler And Attachment 1 complaint Steeringlinkagesknucklespindlearm 1 complaint Structurebodybumpers 1 complaint Structurebodyroof And Pillars 1 complaint Suspensionfrontcontrol Arm 1 complaint Suspensionfrontcontrol Armlower Ball Joint 1 complaint Suspensionfrontspringsair Suspension System 1 complaint Suspensionrearaxlenon Powered Axle Assembly 1 complaint Suspensionrearshock Absorber 1 complaint Suspensionrearsprings 1 complaint Tiresbead 1 complaint Vehicle Speed Controlsprings 1 complaint Visibility 1 complaint Visibilitydefrosterdefoggerhvac Systemheater Core 1 complaint Visibilityrearview Mirrorsdevicesexterior 1 complaint Visibilityrearview Mirrorsdevicesinterior 1 complaint Visibilitysunmoon Roof Assembly 1 complaint Visibilitywindshield Wiperwashermotor 1 complaint
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