1997 FORD E SERIES Suspension Problems

This vehicle was made by Ford as a partially complete vehicle and converted to 4 wheel drive by Quigley Motor Company Inc. The Quigley torque arms installed appear to commonly fail from some of the earlier years and a design change has been made (from C-channel arms to tubular). The design and construction of the C-channel torque arm (connecting the front axle to the frame of the vehicle) is prone to failure from low cycle fatigue near the welds. Upon failure, the structural integrity of the vehicle is compromised which results could range from handling issues to loss of control of the vehicle (if more than one torque arm fails or failure of one leads to cascading failures in other components, the front axle could become disconnected from the vehicle while in motion leading to an accident.

WE PURCHASED A 1997 FORD E150 RAISED ROOF CONVERSION VAN FROM JIM O'NEAL FORD IN SELLERSBURG, INDIANA JUST ACROSS THE BORDER FROM LOUISVILLE, KENTUCKY. THE CONVERSION WAS BY SUPERIOR IN LOUISVILLE. WE PURCHASED THAT PARTICULAR VAN BECAUSE IT WAS HIGHLY RATED BY FORD MOTOR COMPANY AS A CONVERSION COMPANY. WE DROVE THE VAN FOR SIX YEARS AND JUST RECENTLY TRADED IT IN. IT HAS 97,000 MILES ON IT. THE MAJOR PROBLEM WE HAD WITH THE VAN WAS WITH THE FRONT END. BOTH FORD AND OUR LOCAL TIRE DEALER HAVE TOLD US THAT BECAUSE THE VAN IS RAISED ROOF AND HEAVIER THAN NORMAL, WE SHOULD EXPECT EXCESSIVE TIRE AND BRAKE WEAR. HOWEVER, WE OFTEN WOULD HAVE TO PUT BRAKES ON THE VAN MORE THAN ONCE A YEAR AND REPLACE ALL FOUR TIRES YEARLY. THE FRONT TIRES WOULD GET ABNORMAL WEAR (CUPPING) WHICH WOULD DESTROY ALL FOUR TIRES EVENTUALLY WITH NORMAL ROTATION....