2023 FORD BRONCO Structurebody Problems

Chronic water leak from roofline obstructing vision and causing confusion while underway

rear tailgate on the bronco gives off a very loud rattling noise when driving

Factory hard top developing cracks around the corner of the back window on the passenger side. Vehicle is still under the 3-year / 36,000 mile factory warranty. This is the first instance that I have experience with this type of cracking on the factory hard top, and appears to be a known issue to Ford Motor Company since they have issued a General Service Bulletin (23-7004) regarding this type of issue. I am in the process of having the vehicle inspect by local Ford dealership for warranty claim. As a consumer, I do have concern about the long term durability of the hard top or any factory replacements. There are numerous examples of owners that have had multiple hard top replacements under the factory, in some cases 3-4 hard top replacements, prior to exhausting the 3 -year /36,000 mile factory warranty. These cracking issues associated with this hard top can...

The front flares at highway speeds blow off-Ford has known about this issue and refuses to acknowledge this issue that is very well documented on the Ford Bronco Raptor forums. The do not warranty these even though there is only a few thousand miles, they will not even give a reason why they deny the warranty. This is a safety issue as they are only held on with a few clips. these are oversize flares and the wind from hwy speeds causes the flimsy clips to break making the oversized tire flares to fly off

The windshield was faulty upon delivery of our new 2 door Ford Bronco. Every time it rains, water pours inside the vehicle through the gaps in the windshield sealant. The water flows through the passenger side A-pillar, and comes out of the airbags, as well as the defrost vents, then flowing down the side of the dashboard, and landing on the front passenger floorboard. The service department had to replace the entire front passenger side A-pillar during our most recent visit. The windshield is a major structural component of a vehicle, and our dealership service department confirmed that our faulty windshield puts our safety and the safety of our passengers in danger of experiencing serious injury when the windshield sealant completely fails. We have been to the dealership twice for the water intrusion caused by the faulty windshield. The Ford service department staff said Ford has previously issued a recall...

The hardtop is failing in a critical mounting point location. Stress cracks are forming on the exterior of the hardtop directly parallel to the interior mounting bolts. The vehicle has 1,500 miles. The risk of the hardtop failing to remain attached to the vehicle on the road due to structural cracks is the safety concern. For structural cracks to occur within the first 1,500 miles does not imply future safety of passengers or others on the road. The problem has been documented by a local Ford dealer that deemed this is not a warrantable condition. The cracks began to appear before the first 1,000 miles of ownership. This vehicle was purchased new and is 5 months old. There were no other symptoms prior to the failure. With how quickly the cracks appeared the concern is sudden and imminent failure while driving.