2004 DAMON INTRUDER — Problems, Recalls & Safety Data
N/A
Safety Rating
4
Owner Complaints
6
Recalls
0
Service Bulletins
0
Investigations
Overview of the 2004 DAMON INTRUDER
The 2004 DAMON INTRUDER has received a total of 4 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 6 recall campaigns affecting this vehicle, covering issues with SERVICE BRAKES, HYDRAULIC, EQUIPMENT:RECREATIONAL VEHICLE/TRAILER, EXTERIOR LIGHTING. The most commonly reported problem area is the Equipmentrecreational Vehicletrailer (3 complaints).
Recalls for the 2004 DAMON INTRUDER
NHTSA has recorded 6 recalls for the 2004 DAMON INTRUDER, potentially affecting up to 38,060 vehicles.
Recall 09V225000 — SERVICE BRAKES, HYDRAULIC
| 2,415 vehicles affected
Defect: DAMON IS RECALLING 2,415 MOTORHOMES EQUIPPED WITH AXLES THAT INCLUDE BOSCH ZOPS OR ZOHT PIN SLIDE HYDRAULIC DISC BRAKES. WHEN COMBINED WITH OCCASIONAL OR SEASONAL VEHICLE OPERATION MAY EXPERIENCE CALIPERS STICKING IN THE APPLIED POSITION. THIS CAN RESULT IN ABNORMAL HEAT GENERATION AT THE WHEEL END CAUSING BRAKE DRAG.
Consequence: THE DRIVER WOULD NORMALLY DETECT THE BRAKE DRAG BUT IF UNDETECTED THE TEMPERATURE INCREASE AT THE WHEEL END CAN EVENTUALLY LEAD TO SOFT PEDAL CONDITIONS DUE TO BRAKE FLUID BOIL, AND POSSIBLE EXTENDED STOPPING DISTANCE INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL INSPECT AND REPLACE THE NECESSARY COMPONENTS FREE OF CHARGE. WORKHORSE IS HANDLING THE REMEDY AND OWNER NOTIFICATION FOR THIS CAMPAIGN PLEASE SEE 09V-110. OWNERS MAY CONTACT WORKHORSE AT 1-877-246-7731.
View full details →Recall 08V534000 — EQUIPMENT:RECREATIONAL VEHICLE/TRAILER
| 4,677 vehicles affected
Defect: DAMON IS RECALLING 4,677 MY 2004-2006 CHALLENGER, DAYBREAK, INTRUDER, MY 2004-2005 ESCAPER, ULTRASPORT, AND MY 2005 ASTORIA AND ASTORIA WALDORF MOTOR HOMES EQUIPPED WITH A TWO-DOOR REFRIGERATOR MANUFACTURED BY THE DOMETIC CORPORATION. THE REFRIGERATOR MAY HAVE A DEFECT IN THE BOILER TUBE. PRESSURIZED COOLANT SOLUTION COULD BE RELEASED INTO AN AREA WHERE AN IGNITION SOURCE (GAS FLAME) IS PRESENT.
Consequence: RELEASE OF COOLANT UNDER CERTAIN CONDITIONS COULD IGNITE AND RESULT IN A FIRE.
Remedy: DAMON WILL BE WORKING WITH DOMETIC IN ORDER TO REPAIR THESE REFRIGERATORS (PLEASE SEE 08E032). DOMETIC WILL REPAIR THESE REFRIGERATORS BY INSTALLING A SECONDARY BURN HOUSING, A THERMAL FUSE, AND A MELT FUSE FREE OF CHARGE. DOMETIC HAS RETAINED STERICYCLE...
View full details →Recall 07V022000 — EXTERIOR LIGHTING
| 2,618 vehicles affected
Defect: CERTAIN MOTOR HOMES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE MOTOR HOMES WERE BUILT WITHOUT THE RED REAR REFLEX REFLECTORS AND SOME MOTOR HOMES WERE BUILT WITHOUT THE SIDE REAR RED REFLEX REFLECTORS.
Consequence: DURING NIGHT DRIVING CONDITIONS OR WHILE THE MOTOR HOME IS PARKED, THE REAR AND SIDE MARKER LIGHTS WILL NOT PROVIDE ANY REFLEX REFLECTION TO MARK THE VEHICLE'S LOCATION IN THE DARK INCREASING THE RISK OF A CRASH.
Remedy: DAMON WILL PROVIDE THE OWNERS WITH A KIT CONTAINING THE MISSING REFLECTORS AND INSTRUCTIONS FOR APPLYING THEM TO THEIR VEHICLE. OWNERS MAY CHOOSE TO HAVE THEIR DEALERS DO THE REPAIR FREE OF CHARGE. THE RECALL BEGAN ON JULY 9, 2007....
View full details →Recall 07V130000 — EQUIPMENT:RECREATIONAL VEHICLE/TRAILER
| 25,128 vehicles affected
Defect: CERTAIN TRAVEL TRAILERS AND MOTOR HOMES EQUIPPED WITH A TWO-DOOR REFRIGERATOR, MANUFACTURED BY THE DOMETIC CORPORATION, MAY HAVE A DEFECT IN THE BOILER TUBE. PRESSURIZED COOLANT SOLUTION COULD BE RELEASED INTO AN AREA WHERE AN IGNITION SOURCE (GAS FLAME) IS PRESENT.
Consequence: RELEASE OF COOLANT UNDER CERTAIN CONDITIONS COULD IGNITE AND RESULT IN A FIRE.
Remedy: DAMON WILL BE WORKING WITH DOMETIC IN ORDER TO REPAIR THESE REFRIGERATORS (PLEASE SEE 06E076). DOMETIC WILL REPAIR THESE REFRIGERATORS BY INSTALLING A SECONDARY BURN HOUSING, A THERMAL FUSE, AND A MELT FUSE FREE OF CHARGE. DOMETIC HAS RETAINED STERICYCLE...
View full details →Recall 06V451000 — ENGINE AND ENGINE COOLING
| 1,517 vehicles affected
Defect: ON CERTAIN MOTOR HOMES BUILT ON WORKHORSE CHASSIS AND EQUIPPED WITH GM 8.1L V8 ENGINES, IMPROPER HARDENING DURING THE HEAT TREATMENT PROCESS CAN CAUSE THE FUEL RAIL PULSE DAMPER RETAINER CLIP TO FRACTURE, RESULTING IN INADEQUATE RETENTION OF THE DAMPER. IF THE DAMPER BECOMES LOOSE, FUEL COULD BE PUMPED BY THE FUEL PUMP INTO THE UNDER HOOD AREA.
Consequence: IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD RESULT.
Remedy: CHEVROLET AND WORKHORSE ARE HANDLING THE OWNER NOTIFICATION AND REMEDY FOR THIS CAMPAIGN (PLEASE SEE 06V225 AND 06V289). DEALERS WILL REPLACE THE FUEL RAIL PULSE DAMPER RETAINER CLIPS ON THESE ENGINES FREE OF CHARGE. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438,...
View full details →Recall 06V132000 — ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL
| 1,705 vehicles affected
Defect: CERTAIN MOTOR HOMES BUILT ON WORKHORSE CHASSIS AND EQUIPPED WITH ACTIA CORPORATE INSTRUMENT CLUSTERS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 101, "CONTROLS AND DISPLAYS" AND NO. 105, "HYDRAULIC AND ELECTRIC BRAKE SYSTEMS." IF THE BRAKE FAIL INPUT FALLS BELOW A VOLTAGE OF 1.5V, THE BRAKE FAILURE LAMP AND ALARM WILL BE ACTIVATED. ALSO...
Consequence: AT NIGHT THE INSTRUMENT CLUSTER LIGHTS MAY FAIL AND THE DRIVER MAY NOT BE ABLE TO SEE THE INSTRUMENT PANEL GAUGES AND THE BRAKE WARNING LIGHT INDICATOR WHICH COULD INCREASING THE RISK OF A CRASH.
Remedy: DAMON IS WORKING WITH WORKHORSE TO CONTACT THE OWNERS AND REMEDY THIS CAMPAIGN . WORKHORSE WILL REPROGRAM THE INSTRUMENT PANEL CLUSTER FREE OF CHARGE. OWNERS MAY CONTACT WORKHORSE AT 1-877-246-7731 OR DAMON AT 1-800-860-3812.
View full details →Owner Complaints for the 2004 DAMON INTRUDER
4 complaints have been filed with NHTSA for the 2004 DAMON INTRUDER. Below is a breakdown by vehicle component.
| Component | Complaints | Crashes | Fires | Injuries | Deaths |
|---|---|---|---|---|---|
| Equipmentrecreational Vehicletrailer | 3 | 0 | 0 | 0 | 0 |
| Tires | 1 | 0 | 0 | 0 | 0 |
Most Recent Complaints
TL*THE CONTACT OWNS A 2004 DAMON INTRUDER MOTOR HOME. THE VEHICLE HAS A DOMETIC REFRIGERATOR, MODEL RM2852. THE CONTACT'S VEHICLE WAS SERVICED UNDER NHTSA CAMPAIGN ID NUMBER 08E032000 (EQUIPMENT); HOWEVER, THE FAILURE STILL PERSISTS. THE FAILURE MILEAGE WAS 30,000. UPDATED 05/19/08. *LJ
2004 DAMON INTRUDER RV DOES NOT CLOSE COMPLETE FOR SAFE TRAVEL CUSTOMER STATES THAT THE ARMS DON'T LOCK IN**CC WHILE DRIVING, THE AWNING EXTENDED ABOUT 8-10 INCHES FROM THE RV, SLAMMED BACK AGAINST THE RV. THE CONSUMER EXTENDED THE AWNING AND NOTICED BOTH ARMS WERE LOOSE. THE AWNING COULD ONLY BE RETRACTED SEVERAL INCHES AT A TIME AND THE CONSUMER HAD TO TWIST AND WORK WITH BOTH ARMS SO THE AWNING WOULD RETRACT. THE CONSUMER LEFT THE AWNING RETRACTED AND WAS UNABLE TO USE IT.*TR
TL* - THE CONTACT OWNS A 2004 DAMON INTRUDER 350W WITH A CURRENT MILEAGE OF 8,000 MILES. THE CONTACT STATED THAT WHEN THE DOMETIC REFRIGERATOR RM2862 WAS INSTALLED THE EXHAUST TUBE WAS TOO CLOSE TO THE ELECTRIC WIRES. THE CONTACT WAS CONCERNED THAT THIS WOULD CAUSE A FIRE. THE CONTACT HAD THE RV LOOKED AT BY PERKINS RV COMPANY IN FLORIDA. PERKINS TOLD THE CONTACT THAT A FIRE COULD START. THE CONTACT CALLED THE MANUFACTURER (DAMON) AND SENT PICTURES. DAMON TOLD THE CONTACT THAT THEY WOULD HAVE THE ENGINEERS LOOK INTO THE PROBLEM. THE CONTACT HAD NOT RECEIVED A RESPONSE. *AK THE CONSUMER STATED THAT THE EXHAUST AIRWAY WAS BLOCKED BY INSULATION. UPDATE 05/04/07*TR
DT: THE CONSUMER OWNS A 2004 DAMON INTRUDER 350. THE INNER REAR GOODYEAR TIRE BLEWOUT AT 3200 MILES. THE CONSUMER IS AFRAID TO DRIVE THE VEHICLE BECAUSE THE OTHER TIRES MAY BE DEFECTIVE AS WELL. GOODYEAR, G670RV, 245/70R19.5. THERE WAS A DAMAGED PLACES INSIDE THE TIRE. THE TIRE IS AVAILABLE FOR INSPECTION. *AK *NM
Safety Rating for the 2004 DAMON INTRUDER
NHTSA has not yet tested the 2004 DAMON INTRUDER in its New Car Assessment Program.
Technical Service Bulletins for the 2004 DAMON INTRUDER
No technical service bulletins have been reported for this vehicle.
NHTSA Investigations for the 2004 DAMON INTRUDER
There are no NHTSA defect investigations on record for this vehicle.
Other Model Years of the DAMON INTRUDER
- 1999 DAMON INTRUDER — 2 complaints
- 2000 DAMON INTRUDER — 0 complaints
- 2001 DAMON INTRUDER — 0 complaints
- 2002 DAMON INTRUDER — 8 complaints
- 2003 DAMON INTRUDER — 17 complaints
- 2004 DAMON INTRUDER (current)
- 2005 DAMON INTRUDER — 6 complaints
- 2006 DAMON INTRUDER — 2 complaints
- 2007 DAMON INTRUDER — 0 complaints
- 2008 DAMON INTRUDER — 0 complaints
Other DAMON Models
- DAMON CHALLENGER — 57 total complaints
- DAMON DAYBREAK — 45 total complaints
- DAMON DAMON — 35 total complaints
- DAMON ESCAPER — 16 total complaints
- DAMON ULTRASPORT — 16 total complaints
- DAMON OUTLAW — 6 total complaints
- DAMON ASTORIA — 5 total complaints
- DAMON AVANTI — 5 total complaints