2005 CHEVROLET SUBURBAN — Problems, Recalls & Safety Data

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N/A

Safety Rating

161

Owner Complaints

5 Crashes 1 Fire

7

Recalls

ACTIVE RECALL

14

Service Bulletins

0

Investigations

Overview of the 2005 CHEVROLET SUBURBAN

The 2005 CHEVROLET SUBURBAN has received a total of 161 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 7 recall campaigns affecting this vehicle, covering issues with FUEL SYSTEM, GASOLINE, ENGINE AND ENGINE COOLING, SEAT BELTS:REAR/OTHER. 14 technical service bulletins have been issued by General Motors, LLC for this model year. The most commonly reported problems involve the Electrical System (23 complaints), Service Brakes (18 complaints), and Electrical System Instrument Clusterpanel (15 complaints).

Recalls for the 2005 CHEVROLET SUBURBAN

NHTSA has recorded 7 recalls for the 2005 CHEVROLET SUBURBAN, potentially affecting up to 1,572,981 vehicles.

Recall 06E043000 — FUEL SYSTEM, GASOLINE

| 88,303 vehicles affected

Defect: CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURED FROM OCTOBER 18, 2005, THROUGH MARCH 21, 2006, SOLD FOR USE ON THE VEHICLES LISTED ABOVE AND ON CERTAIN SCHOOL BUSES. (TO SEE THE SCHOOL BUS ENGINE SIZES, CLICK...

Consequence: THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FUEL LEAK. IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.

Remedy: HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 18, 2006. OWNERS MAY CONTACT FRAM CUSTOMER SERVICE AT 1-800-890-2075 (OPTION 1).

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Recall 06V289000 — ENGINE AND ENGINE COOLING

| 38,439 vehicles affected

Defect: ON CERTAIN TRUCKS EQUIPPED WITH AN 8.1L V8 (RPO L8-VIN G) ENGINE HAVE A CONDITION IN WHICH THE ENGINE FUEL RAIL PULSE DAMPER RETAINER CLIP MAY FRACTURE RESULTING IN INADEQUATE RETENTION OF THE DAMPER.

Consequence: IF THE DAMPER COMES LOOSE, A FUEL LEAK MAY RESULT. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

Remedy: DEALERS WILL REPLACE THE ENGINE FUEL RAIL PULSE DAMPER RETAINER CLIP FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 31, 2006. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438 AND GMC TRUCKS AT 1-866-996-9463.

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Recall 05V163000 — SEAT BELTS:REAR/OTHER

| 1,359,824 vehicles affected

Defect: ON CERTAIN CREW CAB PICKUP TRUCKS AND SPORT UTILITY VEHICLES, THE 2ND ROW CENTER OCCUPANT SEAT BELT ROUTING MAY MAKE IT DIFFICULT TO POSITION THE LAP PORTION OF THE SAFETY BELT LOW AROUND THE HIPS OF OCCUPANTS, ESPECIALLY SMALLER OCCUPANTS, SEATED IN THIS POSITION. APPROPRIATE USE OF A CHILD SEAT OR BOOSTER SEAT, AS RECOMMENDED FOR SMALL CHILDREN, DOES IMPROVE...

Consequence: A LAP PORTION OF THE SEAT BELT ROUTING THAT IS NOT LOW AND SNUG ON THE HIPS CAN ALLOW THE LAP BELT TO RIDE UP ON AN OCCUPANT'S ABDOMEN INSTEAD OF FITTING LOW AROUND THEIR HIPBONES, AND THEREFORE, CAN EXPOSE THEM TO MORE RISK OF ABDOMINAL AND INTERNAL ORGAN INJURY.

Remedy: DEALERS WILL CUT OPEN THE GUIDE LOOP, REMOVE A PORTION OF THE LOOP, AND THEN THE REMAINING TWO SIDES SHOULD BE FOLDED OVER AND SECURED WITH A RETAINER FREE OF CHARGE. THE RECALL BEGAN ON JULY 21, 2005. OWNERS MAY...

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Recall 05V043000 — SERVICE BRAKES, HYDRAULIC

| 77,411 vehicles affected

Defect: CERTAIN TRUCKS, SPORT UTILITY VEHICLES, AND VANS EQUIPPED WITH BOSCH HYDRO-BOOST BRAKE ASSEMBLIES, THE HYDRAULIC BRAKE BOOSTER PRESSURE ACCUMULATOR MAY CRACK AND SEPARATE FROM THE HYDRO-BOOST ASSEMBLY DURING NORMAL OPERATING CONDITIONS.

Consequence: IF A SEPARATION OCCURRED AND THE HOOD OF THE VEHICLE WERE OPEN, FRAGMENTS FROM THE ACCUMULATOR COULD CAUSE INJURY TO PEOPLE IN THE IMMEDIATE AREA. THE PRESENCE OF THIS CRACK OR FRACTURED SURFACE COULD ALLOW THE HYDRAULIC FLUID TO LEAK FROM THE ACCUMULATOR CIRCUIT OF THE BOOSTER ASSEMBLY. THE LOSS OF FLUID WOULD CAUSE INCREASED STEERING AND BRAKING EFFORT AND A CRASH MAY OCCUR WITHOUT PRIOR WARNING.

Remedy: DEALERS WILL TEST THE HYDRO-BOOST ASSEMBLY FOR FUNCTIONAL OPERATION OF THE TWO-FUNCTION VALVE. IF THE HYDRO-BOOST ASSEMBLY FAILS THE TEST, DEALERS WILL REPLACE THE ASSEMBLY FREE OF CHARGE. THE RECALL BEGAN ON MARCH 23, 2005. OWNERS MAY CONTACT CHEVROLET AT...

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Recall 05V103000 — SERVICE BRAKES, HYDRAULIC:PEDALS AND LINKAGES

| 707 vehicles affected

Defect: ON CERTAIN SPORT UTILITY VEHICLES, THE BRAKE PEDAL PUSHROD RETAINER MAY BE MISSING. IF THE RETAINER IS MISSING, THE BRAKE BOOSTER PUSHROD COULD DISENGAGE FROM THE BRAKE PEDAL.

Consequence: THIS COULD RESULT IN A LOSS OF BRAKES WHICH COULD RESULT IN A CRASH.

Remedy: DEALERS WILL INSPECT THE VEHICLES FOR THE BRAKE PEDAL PUSHROD RETAINER AND INSTALL ONE IF IT IS MISSING FREE OF CHARGE. THE MANUFACTURER BEGAN CONTACTING OWNERS BY TELEPHONE ON MARCH 10, 2005. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438 OR GMC...

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Recall 05V055000 — POWER TRAIN:MANUAL TRANSMISSION:SHIFT PATTERN INDICATOR

| 7,194 vehicles affected

Defect: CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH AN AUTOMATIC TRANSMISSION, FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 102, "TRANSMISSION SHIFT LEVER SEQUENCE, STARTER INTERLOCK AND TRANSMISSION BRAKING EFFECT." UNDER CERTAIN VEHICLE STARTING CONDITIONS, THE SHIFT LEVER POSITION INDICATOR LOCATED IN THE INSTRUMENT PANEL CLUSTER MAY NOT ILLUMINATE. IF THE SHIFT LEVER POSITION INDICATOR DOES NOT...

Consequence: THE VEHICLE MAY MOVE IN AN UNINTENDED DIRECTION RESULTING IN POSSIBLE INJURY TO OTHERS OUTSIDE OF THE VEHICLE.

Remedy: DEALERS WILL REPROGRAM THE INSTRUMENT PANEL CLUSTER FREE OF CHARGE. THE RECALL BEGAN ON FEBRUARY 14, 2005. OWNERS MAY CONTACT CADILLAC AT 1-866-982-2339, CHEVROLET AT 1-800-630-2438, AND GMC AT 1-866-996-9463.

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Recall 04V376000 — FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS

| 1,103 vehicles affected

Defect: ON CERTAIN SPORT UTILITY VEHICLES AND PICKUP TRUCKS EQUIPPED WITH 5.3L (RPO L59) V8 ENGINES, THE ENGINE FUEL RAIL CROSSOVER TUBE RETAINER SCREWS WERE NOT MANUFACTURED TO SPECIFICATIONS AND MAY BREAK.

Consequence: IF THE TUBE RETAINER SCREW BREAKS, FUEL COULD LEAK FROM THE FUEL RAIL CROSSOVER JOINT, THE ENGINE MAY STALL AND, IF AN IGNITION SOURCE WERE PRESENT, AN ENGINE COMPARTMENT FIRE COULD OCCUR.

Remedy: DEALERS WILL INSPECT THE FUEL RAIL CROSSOVER TUBE AND, IF NECESSARY, REPLACE THE RETAINER SCREWS. OWNERS WERE NOTIFIED BY TELEPHONE ON JULY 30, 2004, WITH A FOLLOWUP OWNER LETTER BEGAN AUGUST 5, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438 OR...

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Owner Complaints for the 2005 CHEVROLET SUBURBAN

161 complaints have been filed with NHTSA for the 2005 CHEVROLET SUBURBAN. Below is a breakdown by vehicle component.

Electrical System
Complaints: 23
Service Brakes
Complaints: 18 1 Crash 1 Injury
Electrical System Instrument Clusterpanel
Complaints: 15
Air Bags
Complaints: 10 1 Crash 1 Injury
Vehicle Speed Control
Complaints: 7 1 Crash 2 Injuries
Engine
Complaints: 6
Power Trainautomatic Transmission
Complaints: 6
Fuelpropulsion System
Complaints: 5
Power Train
Complaints: 5
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip
Complaints: 5 1 Crash
Structurebodyhatchbackliftgate
Complaints: 5
Unknown Or Other
Complaints: 5
Steering
Complaints: 4
Structurebody
Complaints: 4 1 Crash 2 Injuries
Latcheslockslinkages
Complaints: 3
Latcheslockslinkageshatchbackliftgatelock
Complaints: 3
Seats
Complaints: 3
Engine And Engine Coolingengine
Complaints: 2
Fuel System Gasoline
Complaints: 2
Power Traintransfer Case 4 Wheel Drive
Complaints: 2
Suspension
Complaints: 2
Visibilityrearview Mirrorsdevicesexterior
Complaints: 2
Wheels
Complaints: 2
Electronic Stability Control Esc
Complaints: 1
Engine And Engine Coolingexhaust Systememission Control
Complaints: 1
Equipment Adaptivemobility
Complaints: 1
Equipmentapplianceair Conditioner
Complaints: 1 1 Fire
Equipmentelectricalnavigational Systemglobal Positioning System
Complaints: 1
Exterior Lighting
Complaints: 1
Fuel System Gasolinedelivery
Complaints: 1
Power Trainautomatic Transmissionlever And Linkagecolumn Shift
Complaints: 1
Power Trainaxle Assemblyaxle Shaft
Complaints: 1
Seat Belts Rearotherbuckle Assembly
Complaints: 1
Service Brakes Hydraulic
Complaints: 1
Service Brakes Hydraulicpower Assist
Complaints: 1
Steeringcolumn
Complaints: 1
Structure
Complaints: 1
Structurebodyhatchbackliftgatehinge And Attachments
Complaints: 1
Tires
Complaints: 1
Tiressidewall
Complaints: 1
Tirestreadbelt
Complaints: 1
Vehicle Speed Controlcruise Control
Complaints: 1
Visibility
Complaints: 1
Visibilitydefrosterdefoggerhvac System
Complaints: 1
Visibilitywiper
Complaints: 1

Most Recent Complaints

#11513528 | SERVICE BRAKES | | N/A miles
The vehicle was idle for about 4 months. I took it to a carwash to clean the dust off. Upon returning (abt a 2 mile trip) the brakes failed and steam was coming out from under the hood. I opened the hood and brake fluid was sprayed all over the driver's side of the engine and wheel well. A brake line had rusted through and burst. Fortunately, I made it home carefully because I had noticed the brakes were soft.
#11512604 | STEERING | | N/A miles
This vehicle has less than 84,000 miles on it, and the chassis or frame is rotted. The rear anti sway bar already rotted off it, and the front bar is hanging down on the passenger side. I have photos of this, but don't know how to download them. The body has a little rot here, and there, but that is repairable. I spent a lot of money in purchasing this vehicle, and I expected it to last a very long time. The interior is almost like new. I am thinking about putting a tort claim about this to GM. Please help me all you can. I forgot to write that I also spent extra money for it to be undercoated, and it is supposed to be a lifetime warranty. I called that company, and they said it was only for 10 years. When I buy a new vehicle, I expect it to last.
#11512604 | SUSPENSION | | N/A miles
This vehicle has less than 84,000 miles on it, and the chassis or frame is rotted. The rear anti sway bar already rotted off it, and the front bar is hanging down on the passenger side. I have photos of this, but don't know how to download them. The body has a little rot here, and there, but that is repairable. I spent a lot of money in purchasing this vehicle, and I expected it to last a very long time. The interior is almost like new. I am thinking about putting a tort claim about this to GM. Please help me all you can. I forgot to write that I also spent extra money for it to be undercoated, and it is supposed to be a lifetime warranty. I called that company, and they said it was only for 10 years. When I buy a new vehicle, I expect it to last.
#11503051 | AIR BAGS | | N/A miles
Air bag sensors went out making air bag inoperable.
#11490846 | ELECTRICAL SYSTEM | | N/A miles
This defect pertains to gear indicator on the instrument panel. During the daylight hours the light indicating the gear the car is in (park, neutral, drive, etc.) is impossible to read. At night you can just barely read the gear indicators. The dimness of the lights behind this gear indicator gauge is a safety hazard because you cannot tell what gear you are in during the day. It is an expensive repair because the instrument panel needs to be removed to fix the problem.

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Safety Rating for the 2005 CHEVROLET SUBURBAN

NHTSA has not yet tested the 2005 CHEVROLET SUBURBAN in its New Car Assessment Program.

Technical Service Bulletins for the 2005 CHEVROLET SUBURBAN

General Motors, LLC has issued 14 technical service bulletins (TSBs) for the 2005 CHEVROLET SUBURBAN. TSBs are notices sent by manufacturers to their dealers describing a known issue and the recommended repair procedure.

PIP3119P — ENGINE

This Preliminary Information communication provides information to the technician on the steps to diagnose and repair vehicles that may have a Service Engine Soon Malfunction Indicator Lamp on at low mileage. Technician may find Diagnostic Trouble Codes P0420 and or P0430 stored. Technician should be advised that the catalytic converter...

PIT5384A — ELECTRICAL SYSTEM

This Preliminary Information communication provides information to the technician about vehicles that may have the OnStar wireless fidelity inoperative. Technician will need to contact General Motors Technical Assistance Center with a scan tool connect to the vehicle for further assistance.

050730012 — POWER TRAIN:AUTOMATIC TRANSMISSION

4L60-E/4L65-E AUTOMATIC TRANSMISSION 2-3 SHIFT CLUNK. *TT

0502118002 — STEERING

DIAGNOSTIC TROUBLE CODE C0455, SERVICE REAR WHEEL STEERING, SYSTEM JUMPS FROM 4-WHEEL STEER TO 2-WHEEL STEER. *TT

040850015 — ELECTRICAL SYSTEM

DRIVER SEAT ADJUSTER MEMORY & HEATER SWITCH WILL NOT ILLUMINATE. *TT

07282004 — ENGINE AND ENGINE COOLING

STOP DELIVERY OF CERTAIN VEHICLES EQUIPPED WITH A 5.3 LITER ENGINE. *EH

04065 — STRUCTURE:BODY:HATCHBACK/LIFTGATE

LIFTGATE WINDOW MOLDING. CUSTOMER SATISFACTION PROGRAM 04065. PRODUCT FIELD ACTION ANNOUNCEMENT. *TT

3045A — POWER TRAIN

4485 4484 SHUDDER OR BIND ON TURNS IN 4 HI. *SC

3179 — EQUIPMENT:APPLIANCE:AIR CONDITIONER

AUTOMATIC DUAL ZONE HVAC BATTERY DRAW SUPPLEMENT TO 02-01-39-007A. *TT

3045 — ENGINE AND ENGINE COOLING

SHUDDER OR BIND ON TRUNS IN 4 HI. *EH UPDATED 03-01-07. *KB

Showing 10 of 14 technical service bulletins.

NHTSA Investigations for the 2005 CHEVROLET SUBURBAN

There are no NHTSA defect investigations on record for this vehicle.

Other Model Years of the CHEVROLET SUBURBAN

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