1996 CHEVROLET SUBURBAN — Problems, Recalls & Safety Data

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N/A

Safety Rating

531

Owner Complaints

25 Crashes 17 Fires 10 Deaths

4

Recalls

ACTIVE RECALL

0

Service Bulletins

2

Investigations

Overview of the 1996 CHEVROLET SUBURBAN

The 1996 CHEVROLET SUBURBAN has received a total of 531 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 4 recall campaigns affecting this vehicle, covering issues with FUEL SYSTEM, GASOLINE, VISIBILITY:WINDSHIELD WIPER/WASHER. The most commonly reported problems involve the Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip (90 complaints), Electrical System12v24v48v Battery (25 complaints), and Visibilitywindshield Wiperwashermotor (25 complaints).

Recalls for the 1996 CHEVROLET SUBURBAN

NHTSA has recorded 4 recalls for the 1996 CHEVROLET SUBURBAN, potentially affecting up to 3,780,768 vehicles.

Recall 06E043000 — FUEL SYSTEM, GASOLINE

| 88,303 vehicles affected

Defect: CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURED FROM OCTOBER 18, 2005, THROUGH MARCH 21, 2006, SOLD FOR USE ON THE VEHICLES LISTED ABOVE AND ON CERTAIN SCHOOL BUSES. (TO SEE THE SCHOOL BUS ENGINE SIZES, CLICK...

Consequence: THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FUEL LEAK. IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.

Remedy: HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 18, 2006. OWNERS MAY CONTACT FRAM CUSTOMER SERVICE AT 1-800-890-2075 (OPTION 1).

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Recall 03V159000 — VISIBILITY:WINDSHIELD WIPER/WASHER

| 1,755,876 vehicles affected

Defect: ON CERTAIN MINIVANS, PICKUP TRUCKS, AND SPORT UTILITY VEHICLES WITH CERTAIN MODEL-ENGINE COMBINATIONS, THE WINDSHIELD WIPER MOTOR MAY FAIL DUE TO CRACKED SOLDER JOINTS ON THE CONTROLLER CIRCUIT BOARD. THE WINDSHIELD WIPERS COULD WORK INTERMITTENTLY OR NOT AT ALL.

Consequence: IF THIS WERE TO OCCUR DURING BAD WEATHER, DRIVER VISIBILITY WOULD BE REDUCED, WHICH COULD RESULT IN A CRASH.

Remedy: DEALERS WILL REPLACE THE WIPER MOTOR CIRCUIT BOARD AND COVER. OWNER NOTIFICATION BEGAN ON JUNE 19, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN...

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Recall 98V150001 — VISIBILITY:WINDSHIELD WIPER/WASHER

| 1,557,585 vehicles affected

Defect: VEHICLE DESCRIPTION: LIGHT DUTY PICKUP TRUCKS AND SPORT UTILITY VEHICLES, 2 AND 4-WHEEL DRIVE. SOLDER JOINTS NEAR THE WIRING HARNESS CONNECTOR CAN CRACK CAUSING THE WINDSHIELD WIPERS TO WORK INTERMITTENTLY.

Consequence: THIS CONDITION CAN RESULT IN INOPERATIVE WIPERS, REDUCING A DRIVER'S VISIBILITY, AND INCREASING THE RISK OF A VEHICLE CRASH.

Remedy: DEALERS WILL REPLACE THE WIPER MOTOR CIRCUIT BOARD AND COVER.

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Recall 96V057000 — VEHICLE SPEED CONTROL

| 379,004 vehicles affected

Defect: THESE VEHICLES WERE ASSEMBLED WITH THE THROTTLE CABLE CONTACTING THE DASH MAT WHICH COULD BIND THE THROTTLE. THIS DOES NOT MEET WITH THE MAXIMUM RETURN TIMES REQUIRED BY FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 124, "ACCELERATOR CONTROL SYSTEMS."

Consequence: CONSEQUENCE OF NON-COMPLIANCE: THE ENGINE SPEED MAY NOT RETURN TO IDLE INCREASING THE POTENTIAL FOR A VEHICLE ACCIDENT.

Remedy: DEALERS WILL INSPECT FOR ADEQUATE THROTTLE CABLE TO DASH MAT CLEARANCE, AND IF THERE IS INSUFFICIENT CLEARANCE, CUT OUT A PORTION OF THE DASH MAT TO PROVIDE PROPER CLEARANCE.

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Owner Complaints for the 1996 CHEVROLET SUBURBAN

531 complaints have been filed with NHTSA for the 1996 CHEVROLET SUBURBAN. Below is a breakdown by vehicle component.

Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip
Complaints: 90 7 Crashes 1 Injury
Electrical System12v24v48v Battery
Complaints: 25
Visibilitywindshield Wiperwashermotor
Complaints: 25
Tires
Complaints: 22 1 Crash
Power Trainautomatic Transmission
Complaints: 19 2 Fires 9 Deaths
Tirestreadbelt
Complaints: 15 2 Crashes 1 Injury
Visibilitywindshield Wiperwasher
Complaints: 14
Service Brakes Hydraulicfoundation Componentsdisc
Complaints: 13 1 Crash 1 Injury
Electrical Systemalternatorgeneratorregulator
Complaints: 11
Service Brakes Hydraulicfoundation Components
Complaints: 11 1 Crash 6 Injuries
Service Brakes Hydraulicfoundation Componentsdiscpads
Complaints: 10
Engine And Engine Coolingengine
Complaints: 9 1 Fire
Air Bagsfrontal
Complaints: 8 6 Crashes 1 Injury
Service Brakes Hydraulicfoundation Componentsdiscrotor
Complaints: 8
Air Bags
Complaints: 7 3 Crashes 3 Injuries
Engine And Engine Coolingexhaust Systemmanifoldheadermufflertail Pipe
Complaints: 7
Engine And Engine Coolingenginegasoline
Complaints: 6
Equipmentapplianceair Conditioner
Complaints: 6
Power Trainaxle Assembly
Complaints: 6
Electrical Systemwiringfront Underhood
Complaints: 5 4 Fires
Electrical Systemwiringinteriorunder Dash
Complaints: 5 1 Fire
Engine And Engine Coolingcooling System
Complaints: 5
Service Brakes Airantilock
Complaints: 5
Service Brakes Hydraulic
Complaints: 5 1 Fire
Service Brakes Hydraulicfoundation Componentsmaster Cylinder
Complaints: 5
Trailer Hitches
Complaints: 5
Electrical System12v24v48v Batterycables
Complaints: 4 1 Death
Fuel System Gasolinedeliveryfuel Pump
Complaints: 4
Fuel System Gasolinefuel Injection System
Complaints: 4
Fuel System Gasolinefuel Injection Systeminjectors
Complaints: 4
Seat Beltsfrontanchorage
Complaints: 4 1 Crash 2 Injuries
Seats
Complaints: 4
Service Brakes Hydraulicfoundation Componentsdrum
Complaints: 4
Service Brakes Hydraulicfoundation Componentshoses Linespiping And Fittings
Complaints: 4 1 Crash 1 Injury
Service Brakes Hydraulicpower Assistvacuum
Complaints: 4
Steering Steering Wheelhandle Bar
Complaints: 4
Steeringhydraulic Power Assistpump
Complaints: 4 1 Fire
Engine And Engine Coolingcooling Systemfan
Complaints: 3
Engine And Engine Coolingexhaust Systememission Control
Complaints: 3
Engine And Engine Coolingexhaust Systememission Controlcatalytic Convertor
Complaints: 3
Exterior Lightingheadlights
Complaints: 3
Power Trainaxle Assemblyaxle Shaftseal
Complaints: 3
Power Trainmanual Transmission
Complaints: 3
Seat Beltsfrontretractor
Complaints: 3
Service Brakes Hydraulicfoundation Componentsdisccaliper
Complaints: 3
Suspension
Complaints: 3
Unknown Or Other
Complaints: 3
Vehicle Speed Control
Complaints: 3
Visibilitypower Window Devices And Controls
Complaints: 3
Electrical Systemignition
Complaints: 2
Electrical Systemignitionmodule
Complaints: 2
Electrical Systemstarter Assembly
Complaints: 2
Electrical Systemwiring
Complaints: 2 1 Fire
Engine And Engine Cooling
Complaints: 2
Engine And Engine Coolingcooling Systemradiator Assembly
Complaints: 2
Engine And Engine Coolingenginediesel
Complaints: 2
Exterior Lighting
Complaints: 2
Fuel System Gasoline
Complaints: 2
Fuel System Gasolinecarburetor System
Complaints: 2
Fuel System Gasolinedelivery
Complaints: 2 1 Fire
Fuel System Otherfuel Injection System
Complaints: 2
Power Trainaxle Assemblybanjo Housing
Complaints: 2
Power Traindrivelinedifferential Unit
Complaints: 2
Power Traindrivelinedriveshaft
Complaints: 2
Power Traindrivelineuniversal Joint
Complaints: 2
Seatsfront Assemblyrecliner
Complaints: 2 1 Crash 1 Injury
Service Brakes Hydraulicfoundation Componentsdrumdrum
Complaints: 2
Service Brakes Hydraulicpower Assist
Complaints: 2
Steeringrack And Pinion
Complaints: 2
Structure
Complaints: 2
Structurebodydoor
Complaints: 2
Suspensionfront
Complaints: 2
Suspensionfrontcontrol Armupper Arm
Complaints: 2
Tiressidewall
Complaints: 2
Vehicle Speed Controlcruise Control
Complaints: 2
Wheelslugsnutsboltsstuds
Complaints: 2
Air Bagsfrontaldriver Sideinflator Module
Complaints: 1 1 Fire
Air Bagsfrontalsensorcontrol Module
Complaints: 1
Child Seatharness Buckleconvertible
Complaints: 1
Electrical System
Complaints: 1
Electrical Systemstarter Assemblysolenoid
Complaints: 1
Engine And Engine Coolingenginegasolinebelts And Associated Pulleys
Complaints: 1
Engine And Engine Coolingexhaust System
Complaints: 1
Equipmentmechanicalaccessory Scissorscrewbottle Jacklift
Complaints: 1
Equipmentmechanicalwrecker And Wheel Lift Devices
Complaints: 1
Equipmentrecreational Vehicletrailer
Complaints: 1 1 Fire
Exterior Lightingheadlightshighlow Beam Dimmer Switch
Complaints: 1
Exterior Lightingturn Signalflasher Unit
Complaints: 1
Fuel System Diesel
Complaints: 1
Fuel System Gasolinestoragetank Assemblyfiller Pipe And Cap
Complaints: 1 1 Fire
Fuel System Other
Complaints: 1
Fuelpropulsion System
Complaints: 1 1 Fire
Interior Lighting
Complaints: 1
Latcheslockslinkageshatchbackliftgatelock
Complaints: 1
Latcheslockslinkageshoodlatch
Complaints: 1
Parking Brake
Complaints: 1
Power Train
Complaints: 1
Power Trainautomatic Transmissionlever And Linkagecolumn Shift
Complaints: 1
Power Trainautomatic Transmissionparkneutral Start Interlock Switch
Complaints: 1 1 Crash
Power Trainautomatic Transmissiontorque Converter
Complaints: 1
Power Traindrivelineconstant Velocity Joint
Complaints: 1
Power Traintransfer Case 4 Wheel Drive
Complaints: 1
Seat Belts
Complaints: 1
Seat Beltsrearother
Complaints: 1 1 Injury
Seatsfront Assemblypower Adjust
Complaints: 1
Service Brakes
Complaints: 1
Service Brakes Air
Complaints: 1
Service Brakes Airantilockcontrol Unitmodule
Complaints: 1
Service Brakes Airantilockwheel Speed Sensor
Complaints: 1
Service Brakes Hydraulicpedals And Linkages
Complaints: 1
Service Brakes Hydraulicpower Assisthydraulic
Complaints: 1 1 Fire
Steering
Complaints: 1
Steeringhydraulic Power Assist System
Complaints: 1
Steeringhydraulic Power Assisthose Piping And Connections
Complaints: 1
Steeringlinkagesarmidler And Attachment
Complaints: 1
Steeringlinkagesknucklespindlearm
Complaints: 1
Structurebodydoorhinge And Attachments
Complaints: 1
Structurebodytrunk Lid
Complaints: 1
Structureframe And Membersunderbody Shields
Complaints: 1
Suspensionfrontcontrol Arm
Complaints: 1
Suspensionfrontshock Absorber
Complaints: 1
Suspensionmultiple Axle
Complaints: 1
Tirespressure Monitoring And Regulating Systems
Complaints: 1
Visibilityrearview Mirrorsdevices
Complaints: 1
Visibilityrearview Mirrorsdevicesexterior
Complaints: 1
Wheelsrim
Complaints: 1

Most Recent Complaints

#10606400 | STEERING | | 140,000 miles
TL* THE CONTACT OWNS A 1996 CHEVROLET SUBURBAN. THE CONTACT STATED THAT WHILE DRIVING 20 MPH WHILE TOWING A TRAILER, THE TRAILER BRAKES MALFUNCTIONED CAUSING THE WHEELS TO LOCK AND BLOWING THE TRAILER FRONT PASSENGER SIDE TIRE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC. THE TECHNICIAN DIAGNOSED THAT THE STEERING COLUMN HARNESS WAS UNDERSIDE CAUSING ONE OF THE WIRES TO BURN OUT. AS A RESULT, THE WIRING HAD TO BE REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS REPAIRED. THE FAILURE MILEAGE WAS 140,000 AND THE CURRENT MILEAGE WAS 250,000. UPDATED 08/11/2014*LJ
#10544573 | SERVICE BRAKES | | 185,000 miles
NOVEMBER 2010, I WENT TO STOP, THE BRAKE PEDAL WENT TO THE FLOOR. I WAS ABLE TO STOP USING THE PARKING BRAKE, BUT WAS VERY CLOSE TO REAR-ENDING A CARLOAD OF PEOPLE. I HAD THE TRUCK TOWED TO A REPAIR SHOP. THE MECHANIC TOLD ME THAT THE FRONT BRAKE LINE HAD RUSTED OUT BECAUSE IT WAS MOUNTED AT THE FACTORY TO THE FRONT AXLE ON THIS 4-WHEEL DRIVE TRUCK CAUSING IT TO VIBRATE AND COLLECT DEBRIS ON IT LEADING TO A PREMATURE FAILURE DUE TO RUST. IN DECEMBER 2012, AGAIN WHEN I WENT TO STOP FROM ABOUT 55 MPH ON THE FREEWAY, THE BRAKE PEDAL AGAIN WENT ALMOST COMPLETELY TO THE FLOOR, BUT AGAIN I WAS ABLE TO STOP BEFORE HITTING ANOTHER VEHICLE BY USING THE PARKING BRAKE AND RUNNING UP ON THE SHOULDER OF THE FREEWAY. THE MECHANIC TOLD ME THAT THIS TIME THE REAR BRAKE LINE HAD RUSTED OUT AT THE "T - INTERSECTION" WHERE THE BRAKE LINE RUNS FROM THE FRONT MASTER CYLINDER TO THE REAR AXLE AND SPLITS INTO 2 LINES AT THE T INTERSECTION. THE MECHANIC TOLD ME THAT THIS WAS A VERY COMMON PROBLEM ON THESE TRUCKS AS IT WAS A BAD DESIGN, BECAUSE THE T LAYS IN A RECESSED HOLDER ATTACHED TO THE REAR AXLE, ALLOWING DIRT, SALT AND WETNESS TO ACCUMULATE IN THIS AREA AND CAUSE PREMATURE RUST AND FAILURE OF THE BRAKE LINES. THIRD, LAST WEEK, WHILE DRIVING, I NOTICED A RAW GAS SMELL AND STOPPED THE VEHICLE. AGAIN I HAD TO HAVE IT TOWED AS GAS WAS POURING OUT OF THE FUEL LINE BY THE GAS FILTER ON THE DRIVER'S SIDE REAR WHEEL. THIS WAS TOWED TO A DIFFERENT MECHANIC'S REPAIR SHOP WHO AGAIN SHOWED ME THAT THE METAL FUEL LINE HAD RUSTED OUT DUE TO ITS BEING MOUNTED TO THE FRAME RAIL, CAUSING SALT, DIRT AND DEBRIS TO ACCUMULATE THERE ALSO. HE WARNED ME THAT THESE TRUCKS FREQUENTLY CATCH FIRE WHEN THESE HIGH PRESSURE FUEL INJECTION LINES RUST OUT. HE SAID HE HAD SEEN 5 OF THESE TRUCKS BURNED IN JUST THE LAST 2 YEARS AT HIS SMALL SHOP.PLEASE HELP. THESE TRUCKS ARE INHERENTLY DANGEROUSLY DESIGNED TO FAIL. *TR
#10538636 | FUEL/PROPULSION SYSTEM | | 240,000 miles Fire
TL* THE CONTACT OWNS A 1996 CHEVROLET SUBURBAN. THE CONTACT STATED THAT WHILE REVERSING FROM A DRIVEWAY, THE FUEL PUMP OVER HEATED, MELTED, AND DESTROYED THE CONNECTORS. THE VEHICLE WAS REPAIRED BY THE CONTACT AND THE MANUFACTURER WAS NOT NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 240,000.
#10424654 | SERVICE BRAKES, HYDRAULIC | | 174,231 miles
WHILE DRIVING THROUGH THE NEIGHBORHOOD AT 35 MPH, THE POSTED SPEED, WE LOST BRAKE CONTROL OF THE VEHICLE WHEN THE SERVICE BRAKE WAS APPLIED APPROACHING AN INTERSECTION WITH A STOP SIGN. WE WERE UNABLE TO STOP THE VEHICLE WHICH ENTERED THE INTERSECTION AND PASSED ALL OF THE WAY THROUGH IT. THE BRAKE PEDAL WAS TO THE FLOOR AND NOT WORKING PROPERLY. FORTUNATELY FOR ALL THERE WERE NO OTHER VEHICLES ( OR PEDESTRIANS) IN THIS INTERSECTION AS WE WOULD HAVE CERTAINLY HIT THEM. IT APPEARS THE BRAKE LINE(S) ON THE K2500 SUBURBAN HAVE RUSTED THROUGH IN AN AREA THAT IS DIFFICULT TO SEE WHERE THEY GO THROUGH THE FRAME AND BLEW OUT AT THIS CRITICAL MOMENT. THE DEALER IS UNWILLING TO TAKE ANY RESPONSIBILITY FOR THE REPAIR AS THE VEHICLE IS OUT OF FACTORY WARRANTY. WHEN WE PURCHASED THE VEHICLE THEY DID NOT TELL US THE BRAKES COULD ONLY BE RELIED UPON FOR THE TIME THE TRUCK IS UNDER WARRANTY. THIS COULD HAVE BEEN A SERIOUS, POSSIBLY DEADLY OUTCOME SINCE WE TOW A TRAILER WITH THE TRUCK ON THE HIGHWAY. I UNDERSTAND THIS IS ACTUALLY A COMMON OCCURRENCE WITH THESE CHEVROLET AND GMC TRUCKS. WHY IS THERE NO RECALL GIVEN THE POTENTIAL DEADLY POSSIBILITIES? TOYOTA WAS IN THE NEWS ABOUT THEIR UNEXPECTED ACCELERATION ISSUE BUT WE HAVE HEARD NOTHING ABOUT THIS UNEXPECTED LOSS OF BRAKING ISSUE? WHY IS THAT? IS NOT BEING ABLE TO STOP NOT A PROBLEM FOR THE NHTSA? *TR
#10351780 | POWER TRAIN:AUTOMATIC TRANSMISSION | | 179,000 miles
TL* THE CONTACT OWNS A 1996 CHEVROLET SUBURBAN. THE CONTACT WAS DRIVING 55 MPH WHEN THE TRANSMISSION FAILED. THE CONTACT STATED THAT THE TRANSMISSION WOULD SLIP INTERMITTENTLY PRIOR TO THE FAILURE. THE DEALER ADVISED THAT THE TRANSMISSION HAD FAILED AND WOULD NEED REPLACING. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS NOT AVAILABLE. THE FAILURE AND CURRENT MILEAGE WAS 179,000.

View all Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip complaints →

Safety Rating for the 1996 CHEVROLET SUBURBAN

NHTSA has not yet tested the 1996 CHEVROLET SUBURBAN in its New Car Assessment Program.

Technical Service Bulletins for the 1996 CHEVROLET SUBURBAN

No technical service bulletins have been reported for this vehicle.

NHTSA Investigations for the 1996 CHEVROLET SUBURBAN

NHTSA has opened 2 investigations into potential safety defects in the 1996 CHEVROLET SUBURBAN.

Investigation EA97007 — STEERING Closed

Opened:

STEERING SHAFT SEPARATIONS

Investigation PE96076 — STEERING Closed

Opened:

STEERING SHAFT SEPARATIONS

Other Model Years of the CHEVROLET SUBURBAN

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Check any vehicle history by VIN - Free vehicle history report