2002 CHEVROLET SILVERADO 1500 Structurebody Problems
13 NHTSA complaints on file
Structurebody Issues in the 2002 CHEVROLET SILVERADO 1500
13 structurebody complaints have been filed with NHTSA for the 2002 CHEVROLET SILVERADO 1500. Of these, 2 involved a crash, 0 involved a fire, and 0 resulted in injury.
13
Complaints
2
Crashes
0
Fires
0
Injuries
0
Deaths
All Structurebody Complaints
rocker panels rusted out
I WAS DRIVING ON HWY 495 WHICH IS A CITY ROAD TOWARDS HWY 19 DRIVING APPROX 53 MPH IN CRYSTAL RIVER, FL. THE VECHILE AHEAD OF MY MINE WAS 3 CAR LENGTHS AHEAD WHEN I SAW THERE BRAKE LIGHTS ON, I APPLIED THE USUAL APPROPRIATE BRAKE PRESSURE WHICH IS NO HARDER OR SOFTER THEN ANY OTHER TIME. ONCE I SLOWED DOWN TO 40 MPH IN THE BACK PASSENGER SIDE REAR TIRE FELT LIKE IT EXPLODED AND HEARD A HUGE EXPLOSIVE TYPE SOUND AND ACTUALLY FELT THE ENTIRE BACK END OF MY SILVERADO LIFT UP AND SHIFT LEFTWARDS INTO THE OPPOSITE LANE CAUSING MY TRUCK TO ALSO GET STRUCK BY ANOTHER TRUCK CAUSING WHAT WAS A EXTREMELY WELL MAINTAINED TRUCK WITHOUT A SINGLE DING OR MECHANICAL ISSUES UNTIL THIS OCCURRED. I AM A ENGINEER AND HAVE NEVER WITNESSED A TIRE THAT LOOKED THE WAY THIS DID , BY SIMPLY DRIVING ....
THE FUEL LINES RUST AWAY AND START LEAKING FUEL BADLY. ALL LINES HAVE TO BE REPLACED. THE RUST ON THIS TRUCK IS UNBELIEVABLE. GM WILL NOT STAND BEHIND THE PRODUCT. THE ROCKER PANELS ALL RUSTED OUT AS WELL. THE FRAME IS RUSTING OUT. THESE TRUCK ARE JUST RUST BUCKETS
CHEVY RUST. BRAKE LINES RUSTED OUT COMPLETELY AND FAILED - HAPPEN AT SLOW SPEED NO ONE INJURED. SHACKLED BROKE OFF AND HIT BOTTOM OF BED WITHOUT TOWING. FRAME IS RUSTED OUT. NEIGHBOR HAS SIMILAR VEHICLE WITH SAME PROBLEMS (PUT JACK ON FRAME AND IT WENT THROUGH THE FRAME.) MANY COMPLAINTS ONLINE ABOUT THESE VERY ISSUES.
FRAME IS ROTTING OUT
WAS REPLACING BRAKE LINES AFTER A RUSTY LINE BROKE AND SEEN EXCESSIVE RUST ON THE PASSENGER SIDE FRAME IN THE FRONT 1/4 OF PICKUP. THE FRAME HAS A LONG HOLE ON BOTTOM OF FRAME SPANING ABOUT 10 INCHES AND ABOVE THE SAME SECTION OF FRAME HAS A LONG RUSTED CRACK RUNNING PARALLEL WITH THE FRAME SPANING ABOUT 8 INCHES. THE REST OF THE FRAME LOOKS IN GOOD CONDITION.
I HAD REPLACED ANTILOCK BRAKE MODULE LAST YEAR AND HAD BRAKES WORKED ON THIS YEAR AND LAST AND REPLACED BRAKE PADS. THE ROTORS HAD BEEN TURNED BEFORE, ON A TRIP TO MY DAUGHTERS MY BRAKES STARTED TO GO OUT. THEY WERE COMPLETELY OUT BY THE TIME I REACHED HER CORNER. I HAD TO HAVE ALL NEW BRAKE LINES AND ROTORS AND PADS EVEN THOUGH THERE WERE ONLY 6,000 MILES ON THE PADS. I ALSO HAD RUSTPROOFED THE TRUCK INCLUDING THE UNDERBODY AND CARRIAGE WHEN I BOUGHT IT NEW IN 2002. IT'S A RUST BUCKET DESPITE THE EXTRA PROTECTION. THE ANTILOCK BRAKE MODULE WAS RUSTED. THE BRAKE LINES WERE COMPLETELY RUSTED THROUGH. AND NOW THE FUEL PUMP IS OUT AND THEY FUEL LINES ARE RUSTED AS WELL. WHAT GETS ME IS I PAID SO MUCH EXTRA FOR EXTRA RUST PROOFING. IT SHOULD NOT HAVE RUSTED THROUGH THIS BAD AT ONLY 125000...
WHERE CLUTCH MASTER CYLINDER MOUNTS IN CLUTCH PEDAL ASSY BROKE. WAS UNABLE TO GET OUT OF GEAR CAUSING ME TO HIT A POLE. DAMAGING BUMPER HOOD FENDER HEADLIGHT TURN SIGNAL AND GRILL. CALLED THE DEALER THEY TOLD ME THAT CLUTCH BRAKING ISSUES WHILE DRIVING IS NOT A SAFETY ISSUE. I HAVE DONE SOME CHECKING AND THERE ARE A LOT OF PEOPLE WITH THIS ISSUE BUT BECAUSE GM SAYS NOT A SAFETY ISSUE THEY JUST WANT TO SELL US PARTS TO FIX THIS PROBLEM. *TR
MY REAR BUMPER ON MY CHEVY 1500 4X4 SILVERADO TRUCK IS ROTTING OFF THE TRUCK, YES ROTTING NEVER IN MY LIFE I SEEN POOR QUALITY IN PARTS GM IS USING, REAR BUMPERS ARE SUPPOSE TO PROTECT YOU FROM A CRASH THIS BUMPER IS ROTTING OFF MY TRUCK THIS IS A SAFETY HAZARD AND SHOULD BE RECALLED. *TR
RIGHT SIDE SPRING SHACKLE FAILED DUE TO EXCESSIVE CORROSION RIGHT SIDE OF REAR BUMPER CORRODED TO THE POINT THE MOUNT FAILED. *TR
I WAS DRIVING WHEN I WENT TO STOP AND THE PEDAL WAS SOFT. THE TRUCK STILL STOPPED BUT THE PEDAL DIDN'T FEEL RIGHT. I WAS ABLE TO GET TO MY IN-LAWS HOUSE,ABOUT 2 MILES. WHEN I GOT OUT I SAW BRAKE FLUID LEAKING FROM THE BRAKE LINES RUNNING ALONG THE FRAME ON THE DRIVERS SIDE. THEY ARE THE LINES THAT GO TO THE ABS MODULE. WHEN I INSPECTED FURTHER, ALL 4 LINES WERE EITHER LEAKING OR ABOUT TO. THAT IS WHEN I NOTICED BOTH ROCKER PANELS, JUST UNDER THE DOORS, WERE RUSTED AND THE PASSENGER SIDE RUSTED THROUGH. THE DOORS ARE NOT RUSTED AND THERE IS VERY LITTLE RUST ON THE TRUCK EVEN WHERE THE PAINT HAS FLAKED OFF. *TR
TL* THE CONTACT OWNS A 2002 CHEVROLET SILVERADO 1500. THE CONTACT STATED THAT HE HEARD A RATTLING FROM UNDER THE VEHICLE. HE THEN INSPECTED THE VEHICLE AND REALIZED THAT THE SPARE TIRE HAD SEPARATED FROM THE VEHICLE WITHOUT HIM NOTICING. THE CONTACT ALSO MENTIONED THAT THE CABLE WAS CORRODED. THE VEHICLE WAS NOT TAKEN TO THE DEALER AND THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 176,000. ..UPDATED 10/21/11 *BF UPDATED 10/26/11
BRAKE LINES AND FUEL LINES MUST BE REPLACED DUE TO EXCESSIVE RUSTING. BLEW A BRAKE LINE AND HAD NO BRAKES AT ALL. ADDITIONALLY, THE FRAME HAS RUSTED THROUGH AND HAD TO BE WELDED. LOOKING AT REPAIR COSTS BETWEEN $1500 - $3000 DEPENDING UPON HOW THIS GOES. *TR
Other 2002 CHEVROLET SILVERADO 1500 Problem Areas
Service Brakes
184 complaints
Service Brakes Hydraulic
108 complaints
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip
41 complaints
Steering
21 complaints
Electrical System
17 complaints
Parking Brake
16 complaints
Power Trainautomatic Transmission
16 complaints
Air Bags
11 complaints
Fuelpropulsion System
11 complaints
Power Train
10 complaints
Unknown Or Other
10 complaints
Engine And Engine Cooling
9 complaints
Engine
8 complaints
Service Brakes Hydraulicfoundation Componentsdiscrotor
7 complaints
Service Brakes Hydraulicfoundation Componentshoses Linespiping And Fittings
7 complaints
Suspension
7 complaints
Equipment
6 complaints
Fuel System Gasoline
6 complaints
Structure
6 complaints
Tires
6 complaints
Seat Belts
5 complaints
Vehicle Speed Control
5 complaints
Visibilitypower Window Devices And Controls
5 complaints
Seats
4 complaints
Structureframe And Membersunderbody Shields
4 complaints
Air Bagsfrontal
3 complaints
Electronic Stability Control Esc
3 complaints
Engine And Engine Coolingengine
3 complaints
Equipment Adaptivemobility
3 complaints
Service Brakes Electric
3 complaints
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slipwheel Speed Sensortone Ring
3 complaints
Service Brakes Hydraulicfoundation Componentsdiscpads
3 complaints
Structureframe And Members
3 complaints
Tirestreadbelt
3 complaints
Wheels
3 complaints
Engine And Engine Coolingenginegasoline
2 complaints
Fuel System Gasolinedeliveryfuel Pump
2 complaints
Parking Brakedrivelinehydraulichoses Linespiping And Fittings
2 complaints
Steeringcolumn
2 complaints
Suspensionfront
2 complaints
Suspensionfronthub
2 complaints
Suspensionfrontwheel Bearing
2 complaints
Trailer Hitches
2 complaints
Visibilitywindshield Wiperwasher
2 complaints
Electrical System Instrument Clusterpanel
1 complaint
Electrical Systemstarter Assemblyrelay
1 complaint
Electrical Systemwiringfuses And Circuit Breakers
1 complaint
Engine And Engine Coolingexhaust Systememission Controlcatalytic Convertor
1 complaint
Exterior Lighting
1 complaint
Forward Collision Avoidance Automatic Emergency Braking
1 complaint
Fuel System Gasolinefuel Injection System
1 complaint
Latcheslockslinkageshoodlatch
1 complaint
Parking Brakeconventionalmechanicallinkage And Cable
1 complaint
Parking Brakedrivelinehydraulic
1 complaint
Power Trainaxle Assemblyaxle Shaftseal
1 complaint
Service Brakes Airantilock
1 complaint
Service Brakes Airdiscrotor
1 complaint
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slipabs Warning Light
1 complaint
Service Brakes Hydraulicfoundation Components
1 complaint
Service Brakes Hydraulicfoundation Componentsdisccaliper
1 complaint
Service Brakes Hydraulicpedals And Linkages
1 complaint
Steeringgear Boxshaft Sector
1 complaint
Steeringrack And Pinionrack
1 complaint
Structurebodybumpers
1 complaint
Structurebodydoor
1 complaint
Structurebodyhatchbackliftgatehinge And Attachments
1 complaint
Structurebodytailgatehinge And Attachments
1 complaint
Suspensionrearspringsleaf Spring Assemblyshackle
1 complaint
Tirestemporaryemergency Spare Tire
1 complaint
Visibility
1 complaint
Visibilityrearview Mirrorsdevicesexterior
1 complaint
Visibilitywindshield Wiperwashermotor
1 complaint
Visibilitywiper
1 complaint