2004 CHEVROLET KODIAK — Problems, Recalls & Safety Data
N/A
Safety Rating
7
Owner Complaints
5
Recalls
16
Service Bulletins
0
Investigations
Overview of the 2004 CHEVROLET KODIAK
The 2004 CHEVROLET KODIAK has received a total of 7 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 5 recall campaigns affecting this vehicle, covering issues with STEERING, SERVICE BRAKES, HYDRAULIC:FLUID, SERVICE BRAKES, HYDRAULIC. 16 technical service bulletins have been issued by General Motors, LLC for this model year. The most commonly reported problems involve the Engine And Engine Coolingenginediesel (1 complaint), Power Trainautomatic Transmission (1 complaint), and Power Trainaxle Assembly (1 complaint).
Recalls for the 2004 CHEVROLET KODIAK
NHTSA has recorded 5 recalls for the 2004 CHEVROLET KODIAK, potentially affecting up to 3,749,347 vehicles.
Recall 07V469000 — STEERING
| 990 vehicles affected
Defect: ON CERTAIN MEDIUM DUTY TRUCKS EQUIPPED WITH ZF MODEL 8018 STEERING GEARS, THE STEERING GEAR MAY HAVE BEEN PRODUCED INCORRECTLY. A STEERING GEAR WITH THIS CONDITION MAY PRODUCE THE FEELING OF HITTING A CURB AND A CRACKING OR PINGING SOUND WHEN THE STEERING WHEEL IS TURNED.
Consequence: THE STEERING WHEEL POSITION MAY BE OFF-CENTER AND INCREASED EFFORT MAY BE REQUIRED WHEN TURNING, INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL INSPECT FOR CERTAIN DATE CODES AND VERIFY THE MILEAGE ON STEERING GEARS AND REPLACE GEARS AS NECESSARY. THE RECALL BEGAN ON OCTOBER 25, 2007. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438; GMC AT 1-866-996-9463; OR ISUZU AT 1-800-255-6727.
View full details →Recall 05V288000 — SERVICE BRAKES, HYDRAULIC:FLUID
| 6,698 vehicles affected
Defect: CERTAIN 2003-2005 MODEL YEAR 4500/5500 SERIES CHEVROLET KODIAK, SCHOOL BUS CHASSIS, AND GMC TOPKICK VEHICLES; AND 2003-2004 MODEL YEAR GMC SCHOOL BUS CHASSIS VEHICLES EQUIPPED WITH AN 8.1L ENGINE AND HYDROMAX BRAKE SYSTEM. THE POWER STEERING HOSE MAY COME INTO CONTACT WITH A PORTION OF THE INTERMEDIATE STEERING SHAFT. A HOLE COULD BE WORN IN THE HOSE AND A LOSS...
Consequence: IF THERE IS SUFFICIENT AMOUNT OF FLUID LOSS, THE DRIVER WILL HEAR A NOISE FROM THE POWER STEERING PUMP, THE BRAKE WARNING LIGHT AND WARNING TONE WILL ACTIVATE. INCREASED EFFORT MAY BE REQUIRED FOR STEERING AND BRAKING, INCREASING THE RISK OF A CRASH.
Remedy: GM WILL NOTIFY ITS CUSTOMERS AND DEALERS WILL REROUTE THE POWER STEERING HOSE. IF THE STEEL BRAIDING OF THE HOSE IS EXPOSED, DEALERS ARE TO REPLACE THE HOSE FREE OF CHARGE. THE RECALL BEGAN ON JULY 12, 2005. OWNERS MAY...
View full details →Recall 05V043000 — SERVICE BRAKES, HYDRAULIC
| 77,411 vehicles affected
Defect: CERTAIN TRUCKS, SPORT UTILITY VEHICLES, AND VANS EQUIPPED WITH BOSCH HYDRO-BOOST BRAKE ASSEMBLIES, THE HYDRAULIC BRAKE BOOSTER PRESSURE ACCUMULATOR MAY CRACK AND SEPARATE FROM THE HYDRO-BOOST ASSEMBLY DURING NORMAL OPERATING CONDITIONS.
Consequence: IF A SEPARATION OCCURRED AND THE HOOD OF THE VEHICLE WERE OPEN, FRAGMENTS FROM THE ACCUMULATOR COULD CAUSE INJURY TO PEOPLE IN THE IMMEDIATE AREA. THE PRESENCE OF THIS CRACK OR FRACTURED SURFACE COULD ALLOW THE HYDRAULIC FLUID TO LEAK FROM THE ACCUMULATOR CIRCUIT OF THE BOOSTER ASSEMBLY. THE LOSS OF FLUID WOULD CAUSE INCREASED STEERING AND BRAKING EFFORT AND A CRASH MAY OCCUR WITHOUT PRIOR WARNING.
Remedy: DEALERS WILL TEST THE HYDRO-BOOST ASSEMBLY FOR FUNCTIONAL OPERATION OF THE TWO-FUNCTION VALVE. IF THE HYDRO-BOOST ASSEMBLY FAILS THE TEST, DEALERS WILL REPLACE THE ASSEMBLY FREE OF CHARGE. THE RECALL BEGAN ON MARCH 23, 2005. OWNERS MAY CONTACT CHEVROLET AT...
View full details →Recall 04V129000 — STRUCTURE:BODY:TAILGATE:HINGE AND ATTACHMENTS
| 3,662,211 vehicles affected
Defect: ON CERTAIN PICKUP TRUCKS AND SPORT UTILITY VEHICLES, THE GALVANIZED STEEL TAILGATE SUPPORT CABLES THAT RETAIN THE TAILGATE IN THE FULL OPEN (HORIZONTAL) POSITION MAY CORRODE, WEAKEN, AND EVENTUALLY FRACTURE. IF BOTH CABLES FRACTURED, THE TAILGATE WOULD SUDDENLY DROP AND STRIKE THE TOP SURFACE OF THE REAR BUMPER.
Consequence: ANYONE SITTING OR STANDING ON THE HORIZONTAL SURFACE OF THE TAILGATE WHEN BOTH CABLES FRACTURED COULD BE INJURED BY FALLING FROM THE TAILGATE. ON VEHICLES THAT HAVE HAD THE BUMPER REMOVED, THE TAILGATE MAY DROP EVEN LOWER. ADDITIONALLY, IF THERE IS CARGO ON THE TAILGATE THE CARGO MAY FALL OFF IF THE SUPPORT CABLES FRACTURE.
Remedy: DEALERS WILL REPLACE THE CABLES. INTERIM OWNER NOTIFICATION BEGAN ON APRIL 7, 20004. THE RECALL BEGAN ON SEPTEMBER 24, 2004, WHEN REPLACEMENT PARTS WERE AVAILABLE, AND WILL CONTINUE THROUGH OCTOBER 29, 2004. OWNERS SHOULD CONTACT CADILLAC AT 1-866-982-2339, CHEVROLET AT...
View full details →Recall 04V123000 — SERVICE BRAKES, HYDRAULIC:PEDALS AND LINKAGES
| 2,037 vehicles affected
Defect: ON CERTAIN TRUCKS, THE SWITCH RETAINER HOLDING THE BRAKE BOOSTER PUSH ROD AND THE BRAKE PEDAL TOGETHER COULD BE MISSING.
Consequence: THIS COULD CAUSE THE PUSH ROD AND PEDAL TO SEPARATE, RESULTING IN A LOSS OF FOUNDATION BRAKES AND INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL INSPECT AND INSTALL A NEW RETAINER IF MISSING. OWNER NOTIFICATION BEGAN MARCH 5, 2004. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A...
View full details →Owner Complaints for the 2004 CHEVROLET KODIAK
7 complaints have been filed with NHTSA for the 2004 CHEVROLET KODIAK. Below is a breakdown by vehicle component.
| Component | Complaints | Crashes | Fires | Injuries | Deaths |
|---|---|---|---|---|---|
| Engine And Engine Coolingenginediesel | 1 | 1 | 0 | 1 | 0 |
| Power Trainautomatic Transmission | 1 | 0 | 0 | 0 | 0 |
| Power Trainaxle Assembly | 1 | 0 | 0 | 0 | 0 |
| Service Brakes Hydraulicfoundation Componentshoses Linespiping And Fittings | 1 | 0 | 0 | 0 | 0 |
| Steeringhydraulic Power Assisthose Piping And Connections | 1 | 0 | 0 | 0 | 0 |
| Suspensionfront | 1 | 0 | 0 | 0 | 0 |
| Tires | 1 | 0 | 0 | 0 | 0 |
Most Recent Complaints
DT*: THE CONTACT STATED THERE WERE NUMEROUS PROBLEMS WITH THE VEHICLE. AT 20,000 MILES, THE LEFT WHEEL BEARING BACKED OUT AND AT 87,000 MILES, THE DRAG LINK FAILED. WHILE DRIVING 80 MPH, THE VEHICLE SUDDENLY DOWN SHIFTED TO 20 MPH WITH NO EFFORT FROM THE CONTACT. WHILE STARTING THE VEHICLE, THE RPM WILL NOT GO BEYOND 2000. THE VEHICLE HAS BEEN TAKEN TO THE DEALER ON NUMEROUS OCCASIONS AND THEY CAN NOT DETERMINE THE PROBLEM. THIS OCCURRED REGARDLESS OF THE TRAFFIC CONDITIONS, SPEED OR TERRAIN.*AK
BRAKE WARNING LIGHT FOR SERVICE BRAKES CAME ON. SOFT BRAKE PEDAL. FURTHER INVESTIGATION REVEALED LOSS OF BRAKE FLUID AND BRAKE FLUID SPRAYED ALL OVER LEFT FRONT WHEEL, CHASSIS, AND FRAME. OUTSIDE BRAKE LINE FROM THE BRAKE PRESSURE MODULATOR HAD A HOLE LEAKING BRAKE FLUID. CAUSE OF WORN BRAKE LINE WAS FROM THE POWER STEERING HOSE COMING FROM THE HYDRAULIC PUMP TO THE INLET SIDE OF THE STEERING GEAR BOX. THE POWER STEERING HOSE WAS RUBBING AGAINST THE BRAKE LINE. POWER STEERING HOSE WAS REPLACED AND BRAKE LINE REPAIRED. DEFECTIVE BRAKE LINE IS AVAILABLE FOR INSPECTION. *JB
BRAKE WARNING LIGHT FOR SERVICE BRAKES CAME ON. SOFT BRAKE PEDAL. FURTHER INVESTIGATION REVEALED LOSS OF BRAKE FLUID AND BRAKE FLUID SPRAYED ALL OVER LEFT FRONT WHEEL, CHASSIS, AND FRAME. OUTSIDE BRAKE LINE FROM THE BRAKE PRESSURE MODULATOR HAD A HOLE LEAKING BRAKE FLUID. CAUSE OF WORN BRAKE LINE WAS FROM THE POWER STEERING HOSE COMING FROM THE HYDRAULIC PUMP TO THE INLET SIDE OF THE STEERING GEAR BOX. THE POWER STEERING HOSE WAS RUBBING AGAINST THE BRAKE LINE. POWER STEERING HOSE WAS REPLACED AND BRAKE LINE REPAIRED. DEFECTIVE BRAKE LINE IS AVAILABLE FOR INSPECTION. *JB
DT*: THE CONTACT STATED THE FRONT END OF THE VEHICLE SHOOK AT ANY SPEED. THIS CAUSED ABNORMAL WEAR TO THE FRONT TIRES, THE TIRES MUST BE REPLACED EVERY 10,000 MILES. THE DEALERSHIP WAS UNABLE TO DETERMINE A PROBLEM WITH THE VEHICLE, BUT DETERMINED THE TIRES ARE NOT RATED TO CARRY THE LOAD OF THE VEHICLE.
DT*: THE CONTACT STATED THE FRONT END OF THE VEHICLE SHOOK AT ANY SPEED. THIS CAUSED ABNORMAL WEAR TO THE FRONT TIRES, THE TIRES MUST BE REPLACED EVERY 10,000 MILES. THE DEALERSHIP WAS UNABLE TO DETERMINE A PROBLEM WITH THE VEHICLE, BUT DETERMINED THE TIRES ARE NOT RATED TO CARRY THE LOAD OF THE VEHICLE.
Safety Rating for the 2004 CHEVROLET KODIAK
NHTSA has not yet tested the 2004 CHEVROLET KODIAK in its New Car Assessment Program.
Technical Service Bulletins for the 2004 CHEVROLET KODIAK
General Motors, LLC has issued 16 technical service bulletins (TSBs) for the 2004 CHEVROLET KODIAK. TSBs are notices sent by manufacturers to their dealers describing a known issue and the recommended repair procedure.
040604007 — ENGINE AND ENGINE COOLING:ENGINE
SERVICE ENGINE SOON (SES) LIGHT, P0087, P0093, P1093, LOW POWER, NO START, HARD START, FUEL IN CRANKCASE. *TT
050604070 — FUEL SYSTEM, DIESEL
DIAGNOSTIC INFORMATION ON POOR PERFORMANCE, LACK OF POWER, FUEL SYSTEM NOT RETURNING FUEL EVENLY. *NM
05546 — EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
PROGRAM BULLETIN (CUSTOMER SATISFACTION PROGRAM)-15,000 MILE (24,000 KM) FUEL FILTER CHANGE. 2002 CHEVROLET KODIAK AND 2001-2002 GMC TOPKICK. *SC
03252004 — ELECTRICAL SYSTEM:STARTER ASSEMBLY
INTERMITTENT OR INOPERATIVE STARTER CONDITION WITH CAT DIESEL ENGINES. *TT
040605003 — ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
EXHAUST SYSTEM LEAK AND/OR RATTLE NOISE. *TT
040864005 — VISIBILITY:REARVIEW MIRRORS/DEVICES:EXTERIOR
UPPER OUTSIDE REARVIEW MIRROR LOOSE. *EH
01717 — UNKNOWN OR OTHER
6.6L LB7 ENGINE - FUEL RAIL PRESSURE REGULATOR HARNESS CONNECTOR SERVICING. *TT
01948 — POWER TRAIN:MANUAL TRANSMISSION
FLYWHEEL HOUSING CRACK WITH MANUAL TRANSMISSION.*MR
00968A — ENGINE AND ENGINE COOLING:ENGINE:DIESEL
6.6L LB7 LLY DIESEL ENGINE WITH ROUGH, UNSTABLE, LOW IDLE SPEED OR STALL. *TT
01107 — ELECTRICAL SYSTEM
INACCURATE SPEEDOMETER. *MJ
Showing 10 of 16 technical service bulletins.
NHTSA Investigations for the 2004 CHEVROLET KODIAK
There are no NHTSA defect investigations on record for this vehicle.
Other Model Years of the CHEVROLET KODIAK
- 2001 CHEVROLET KODIAK — 1 complaint
- 2003 CHEVROLET KODIAK — 1 complaint
- 2004 CHEVROLET KODIAK (current)
- 2005 CHEVROLET KODIAK — 5 complaints
- 2006 CHEVROLET KODIAK — 2 complaints
- 2007 CHEVROLET KODIAK — 14 complaints
- 2008 CHEVROLET KODIAK — 0 complaints
- 2009 CHEVROLET KODIAK — 0 complaints
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