1991 CHEVROLET CAVALIER — Problems, Recalls & Safety Data

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N/A

Safety Rating

77

Owner Complaints

8 Crashes 6 Fires 6 Deaths

3

Recalls

ACTIVE RECALL

0

Service Bulletins

1

Investigation

Overview of the 1991 CHEVROLET CAVALIER

The 1991 CHEVROLET CAVALIER has received a total of 77 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 3 recall campaigns affecting this vehicle, covering issues with FUEL SYSTEM, GASOLINE, SEAT BELTS, STRUCTURE:BODY:DOOR:HINGE AND ATTACHMENTS. The most commonly reported problems involve the Engine And Engine Coolingengine (6 complaints), Seats (5 complaints), and Visibilitywindshield Wiperwasher (4 complaints).

Recalls for the 1991 CHEVROLET CAVALIER

NHTSA has recorded 3 recalls for the 1991 CHEVROLET CAVALIER, potentially affecting up to 477,887 vehicles.

Recall 06E043000 — FUEL SYSTEM, GASOLINE

| 88,303 vehicles affected

Defect: CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURED FROM OCTOBER 18, 2005, THROUGH MARCH 21, 2006, SOLD FOR USE ON THE VEHICLES LISTED ABOVE AND ON CERTAIN SCHOOL BUSES. (TO SEE THE SCHOOL BUS ENGINE SIZES, CLICK...

Consequence: THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FUEL LEAK. IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.

Remedy: HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 18, 2006. OWNERS MAY CONTACT FRAM CUSTOMER SERVICE AT 1-800-890-2075 (OPTION 1).

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Recall 92V003000 — SEAT BELTS

| 347,866 vehicles affected

Defect: THE FRONT DOOR SHOULDER BELT GUIDE LOOPS MAY BE CRACKED AND ARE NOT IN COMPLIANCE WITH FMVSS 208.

Consequence: THE SEAT OCCUPANT FACES INCREASED RISK OF INJURY IN THEEVENT OF A SUDDEN STOP OR ACCIDENT.

Remedy: INSTALL REINFORCING PLATES ON THE CRACKED SHOULDER BELT GUIDES.

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Recall 91V165000 — STRUCTURE:BODY:DOOR:HINGE AND ATTACHMENTS

| 41,718 vehicles affected

Defect: FRONT DOOR INTERLOCK STRIKER MAY FAIL, CAUSING DOOR FRAME COLLAPSE AND INSUFFICIENT STRENGTH FOR THE SHOULDER BELT ANCHORAGE.

Consequence: THE DOOR FRAME WOULD COLLAPSE. VEHICLE DOES NOT COMPLYWITH FMVSS 210.

Remedy: REPLACE THE PASSIVE RESTRAINT INTERLOCK STRIKER STUDS ON FRONT DOORS.

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Owner Complaints for the 1991 CHEVROLET CAVALIER

77 complaints have been filed with NHTSA for the 1991 CHEVROLET CAVALIER. Below is a breakdown by vehicle component.

Engine And Engine Coolingengine
Complaints: 6
Seats
Complaints: 5 1 Crash 1 Injury
Visibilitywindshield Wiperwasher
Complaints: 4
Electrical Systemignition
Complaints: 3 1 Crash 1 Fire
Electrical Systemignitionswitch
Complaints: 3
Electrical Systemhorn
Complaints: 2
Electrical Systemstarter Assembly
Complaints: 2
Electrical Systemwiring
Complaints: 2 2 Fires
Electrical Systemwiringfront Underhood
Complaints: 2 2 Fires
Engine And Engine Coolingenginegasolinebelts And Associated Pulleys
Complaints: 2
Fuel System Gasolinedeliveryfuel Pump
Complaints: 2
Power Trainautomatic Transmission
Complaints: 2
Seat Beltsfrontanchorage
Complaints: 2 1 Crash 1 Injury 1 Death
Seat Beltsfrontbuckle Assembly
Complaints: 2
Seatsfront Assemblyrecliner
Complaints: 2 1 Crash 1 Injury 1 Death
Service Brakes Hydraulicfoundation Components
Complaints: 2
Steeringlinkages
Complaints: 2 1 Crash
Vehicle Speed Control
Complaints: 2 1 Crash
Air Bagsfrontal
Complaints: 1 1 Crash 1 Death
Electrical Systemalternatorgeneratorregulator
Complaints: 1
Electrical Systemignitionmodule
Complaints: 1
Electrical Systemwiringfuses And Circuit Breakers
Complaints: 1
Electrical Systemwiringinteriorunder Dash
Complaints: 1
Engine And Engine Cooling
Complaints: 1
Engine And Engine Coolingcooling Systemfan
Complaints: 1
Engine And Engine Coolingenginegasoline
Complaints: 1 1 Fire
Engine And Engine Coolingexhaust Systemmanifoldheadermufflertail Pipe
Complaints: 1
Equipmentapplianceair Conditioner
Complaints: 1
Equipmentelectricalradiotape Deckcd Etc
Complaints: 1
Exterior Lightingheadlights
Complaints: 1
Exterior Lightingheadlightshighlow Beam Dimmer Switch
Complaints: 1
Fuel System Otherdeliveryfuel Pump
Complaints: 1
Latcheslockslinkageshatchbackliftgatelock
Complaints: 1
Power Trainaxle Assembly
Complaints: 1
Power Trainmanual Transmission
Complaints: 1
Seat Belts
Complaints: 1
Seatsmidrear Assembly
Complaints: 1
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip
Complaints: 1
Service Brakes Hydraulicfoundation Componentsdisc
Complaints: 1
Service Brakes Hydraulicfoundation Componentsdiscpads
Complaints: 1
Steering Steering Wheelhandle Bar
Complaints: 1
Steeringcolumn
Complaints: 1
Steeringhydraulic Power Assist System
Complaints: 1 1 Crash 2 Injuries 3 Deaths
Structure
Complaints: 1
Tirestreadbelt
Complaints: 1
Unknown Or Other
Complaints: 1
Visibilityglass Siderear
Complaints: 1
Wheelslugsnutsboltsstuds
Complaints: 1

Most Recent Complaints

#10109852 | SEAT BELTS:FRONT:ANCHORAGE | | N/A miles Crash 1 Injury 1 Death
MY SON LOST CONTROL OF A 1991 CHEVROLET CAVALIER AND WAS EJECTED AFTER HE WAS FORCED OFF THE ROAD. WHEN ENTERING THE MEDIAN, HIS CAR WAS SKIDDING BROADSIDE AND EVENTUALLY ROLLED OVER THREE TIMES. AS THE CAR ROLLED, THE DRIVER SIDE DOOR OPENED WHICH DEFEATED THE ABILITY OF THE SEAT BELT TO HOLD HIM INSIDE BECAUSE THE SEAT BELT DESIGN HAD THE SHOULDER HARNESS ANCHORED TO THE TOP OF THE DOOR/WINDOW FRAME AND THE LAP BELT ANCHORED TO THE BOTTOM OF THE DOOR. *JB
#10071378 | ENGINE AND ENGINE COOLING | | 90,000 miles
THE FIRST PROBLEM I HAVE ENCOUNTERED IS THE POOR BODY OF THE CAR. THE PANELS BELOW THE CAR HAVE COMPLETELY DIMINISHED. ANYTHING REMAINING OF THEM IS EITHER ROTTING AND RUSTING AWAY, OR HAS PAINT REMOVED FROM THEM. THE PAINT IS ALSO COMING OUT OF THE FRONT PLASTIC BUMPER AND FROM THE FRONT HOOD OF THE CAR. SOME RUST IS ALSO APPEARING AT THE SIDES. WHEN I STEP INTO THE HIGHWAY AT THE SPEED OF A MINIMUM 100 KM/H, THIS TRASH IS ANYTHING BUT QUIET. APART FROM THE ENGINE, WHICH IS NOW BROKEN, THE GASKETS OR WHATEVER KEEPS THE AIR OUT DOESN'T KEEP IT OUT. INSTEAD, SOME AIR COMES IN AND THUS MAKING THAT NOISE; LIKE HAVING YOUR WINDOWS OPEN AND GETTING ALL THAT NOISE OF THE AIR. IT'S NO DIFFERENT WHEN CLOSED. THE RUBBER SEAL OF THE DOORS IS EXTREMELY POOR IN THIS REGARD. MY SECOND PROBLEM HAS BEEN THE ENGINE. MY ENGINE'S MOTOR IS BROKEN DOWN. NO MECHANIC CAN FIX IT. I TRIED TO GO THROUGH CHEVROLET AND ONE OF THEIR LOCAL DEALERSHIPS. BUT JUST THE COST OF REFURBISHING MY ENGINE WOULD APROXIMATILY ADD UP TO $2,500 (MIGHT AS WELL BUY A NEW CAR INSTEAD!).
#10071378 | STRUCTURE | | 90,000 miles
THE FIRST PROBLEM I HAVE ENCOUNTERED IS THE POOR BODY OF THE CAR. THE PANELS BELOW THE CAR HAVE COMPLETELY DIMINISHED. ANYTHING REMAINING OF THEM IS EITHER ROTTING AND RUSTING AWAY, OR HAS PAINT REMOVED FROM THEM. THE PAINT IS ALSO COMING OUT OF THE FRONT PLASTIC BUMPER AND FROM THE FRONT HOOD OF THE CAR. SOME RUST IS ALSO APPEARING AT THE SIDES. WHEN I STEP INTO THE HIGHWAY AT THE SPEED OF A MINIMUM 100 KM/H, THIS TRASH IS ANYTHING BUT QUIET. APART FROM THE ENGINE, WHICH IS NOW BROKEN, THE GASKETS OR WHATEVER KEEPS THE AIR OUT DOESN'T KEEP IT OUT. INSTEAD, SOME AIR COMES IN AND THUS MAKING THAT NOISE; LIKE HAVING YOUR WINDOWS OPEN AND GETTING ALL THAT NOISE OF THE AIR. IT'S NO DIFFERENT WHEN CLOSED. THE RUBBER SEAL OF THE DOORS IS EXTREMELY POOR IN THIS REGARD. MY SECOND PROBLEM HAS BEEN THE ENGINE. MY ENGINE'S MOTOR IS BROKEN DOWN. NO MECHANIC CAN FIX IT. I TRIED TO GO THROUGH CHEVROLET AND ONE OF THEIR LOCAL DEALERSHIPS. BUT JUST THE COST OF REFURBISHING MY ENGINE WOULD APROXIMATILY ADD UP TO $2,500 (MIGHT AS WELL BUY A NEW CAR INSTEAD!).
#10071378 | UNKNOWN OR OTHER | | 90,000 miles
THE FIRST PROBLEM I HAVE ENCOUNTERED IS THE POOR BODY OF THE CAR. THE PANELS BELOW THE CAR HAVE COMPLETELY DIMINISHED. ANYTHING REMAINING OF THEM IS EITHER ROTTING AND RUSTING AWAY, OR HAS PAINT REMOVED FROM THEM. THE PAINT IS ALSO COMING OUT OF THE FRONT PLASTIC BUMPER AND FROM THE FRONT HOOD OF THE CAR. SOME RUST IS ALSO APPEARING AT THE SIDES. WHEN I STEP INTO THE HIGHWAY AT THE SPEED OF A MINIMUM 100 KM/H, THIS TRASH IS ANYTHING BUT QUIET. APART FROM THE ENGINE, WHICH IS NOW BROKEN, THE GASKETS OR WHATEVER KEEPS THE AIR OUT DOESN'T KEEP IT OUT. INSTEAD, SOME AIR COMES IN AND THUS MAKING THAT NOISE; LIKE HAVING YOUR WINDOWS OPEN AND GETTING ALL THAT NOISE OF THE AIR. IT'S NO DIFFERENT WHEN CLOSED. THE RUBBER SEAL OF THE DOORS IS EXTREMELY POOR IN THIS REGARD. MY SECOND PROBLEM HAS BEEN THE ENGINE. MY ENGINE'S MOTOR IS BROKEN DOWN. NO MECHANIC CAN FIX IT. I TRIED TO GO THROUGH CHEVROLET AND ONE OF THEIR LOCAL DEALERSHIPS. BUT JUST THE COST OF REFURBISHING MY ENGINE WOULD APROXIMATILY ADD UP TO $2,500 (MIGHT AS WELL BUY A NEW CAR INSTEAD!).
#10041855 | WHEELS:LUGS/NUTS/BOLTS/STUDS | | 112,000 miles
WHILE TIGHTENING UP THE LUG NUTS ON THE WHEEL, PIECES OF METAL SHEARED OFF AND DROPPED SMALL PIECES OF METAL ON THE GROUND. *AK THE LUG NUTS IN QUESTION WERE NEWLY PURCHASED. PART#254 ABN 10.9 MANUFACTURED BY R+B INC. *SCC *JB

View all Engine And Engine Coolingengine complaints →

Safety Rating for the 1991 CHEVROLET CAVALIER

NHTSA has not yet tested the 1991 CHEVROLET CAVALIER in its New Car Assessment Program.

Technical Service Bulletins for the 1991 CHEVROLET CAVALIER

No technical service bulletins have been reported for this vehicle.

NHTSA Investigations for the 1991 CHEVROLET CAVALIER

NHTSA has opened 1 investigation into potential safety defects in the 1991 CHEVROLET CAVALIER.

Investigation PE93090 — ENGINE AND ENGINE COOLING Closed

Opened:

ENGINE COMPARTMENT FIRES

Other Model Years of the CHEVROLET CAVALIER

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Other CHEVROLET Models

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