2002 CHEVROLET AVALANCHE — Problems, Recalls & Safety Data

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N/A

Safety Rating

562

Owner Complaints

52 Crashes 12 Deaths

4

Recalls

ACTIVE RECALL

50

Service Bulletins

1

Investigation

Overview of the 2002 CHEVROLET AVALANCHE

The 2002 CHEVROLET AVALANCHE has received a total of 562 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 4 recall campaigns affecting this vehicle, covering issues with EXTERIOR LIGHTING, FUEL SYSTEM, GASOLINE, SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP. 50 technical service bulletins have been issued by General Motors, LLC for this model year. The most commonly reported problems involve the Service Brakes (54 complaints), Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip (46 complaints), and Service Brakes Hydraulic (37 complaints).

Recalls for the 2002 CHEVROLET AVALANCHE

NHTSA has recorded 4 recalls for the 2002 CHEVROLET AVALANCHE, potentially affecting up to 5,120,502 vehicles.

Recall 09E012000 — EXTERIOR LIGHTING

| 16,270 vehicles affected

Defect: SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

Consequence: DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

Remedy: SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.

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Recall 06E043000 — FUEL SYSTEM, GASOLINE

| 88,303 vehicles affected

Defect: CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURED FROM OCTOBER 18, 2005, THROUGH MARCH 21, 2006, SOLD FOR USE ON THE VEHICLES LISTED ABOVE AND ON CERTAIN SCHOOL BUSES. (TO SEE THE SCHOOL BUS ENGINE SIZES, CLICK...

Consequence: THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FUEL LEAK. IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.

Remedy: HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 18, 2006. OWNERS MAY CONTACT FRAM CUSTOMER SERVICE AT 1-800-890-2075 (OPTION 1).

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Recall 05V379000 — SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP

| 1,353,718 vehicles affected

Defect: CERTAIN PICKUP TRUCKS AND SPORT UTILITY VEHICLES MAY EXPERIENCE UNWANTED ANTILOCK BRAKE SYSTEM (ABS) ACTIVATION. THIS CONDITION IS MORE LIKELY TO OCCUR IN ENVIRONMENTALLY CORROSIVE AREAS. THIS RECALL WILL BE LAUNCHED IN THE "SALT BELT" STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MARYLAND, MASSACHUSETTS, MAINE, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST...

Consequence: THIS CAN CAUSE INCREASED STOPPING DISTANCES DURING LOW-SPEED BRAKE APPLICATIONS, WHICH COULD RESULT IN A CRASH.

Remedy: DEALERS ARE TO REMOVE THE WHEEL SPEED SENSOR AND THOROUGHLY CLEAN THE WHEEL SPEED SENSOR MOUNTING SURFACE ON THE BEARING, APPLY RUST INHIBITOR TO THE CLEANED SURFACE, GREASE THE MOUNTING SURFACE, REINSTALL THE WHEEL SPEED SENSOR, AND CHECK THE PEAK-TO-PEAK...

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Recall 04V129000 — STRUCTURE:BODY:TAILGATE:HINGE AND ATTACHMENTS

| 3,662,211 vehicles affected

Defect: ON CERTAIN PICKUP TRUCKS AND SPORT UTILITY VEHICLES, THE GALVANIZED STEEL TAILGATE SUPPORT CABLES THAT RETAIN THE TAILGATE IN THE FULL OPEN (HORIZONTAL) POSITION MAY CORRODE, WEAKEN, AND EVENTUALLY FRACTURE. IF BOTH CABLES FRACTURED, THE TAILGATE WOULD SUDDENLY DROP AND STRIKE THE TOP SURFACE OF THE REAR BUMPER.

Consequence: ANYONE SITTING OR STANDING ON THE HORIZONTAL SURFACE OF THE TAILGATE WHEN BOTH CABLES FRACTURED COULD BE INJURED BY FALLING FROM THE TAILGATE. ON VEHICLES THAT HAVE HAD THE BUMPER REMOVED, THE TAILGATE MAY DROP EVEN LOWER. ADDITIONALLY, IF THERE IS CARGO ON THE TAILGATE THE CARGO MAY FALL OFF IF THE SUPPORT CABLES FRACTURE.

Remedy: DEALERS WILL REPLACE THE CABLES. INTERIM OWNER NOTIFICATION BEGAN ON APRIL 7, 20004. THE RECALL BEGAN ON SEPTEMBER 24, 2004, WHEN REPLACEMENT PARTS WERE AVAILABLE, AND WILL CONTINUE THROUGH OCTOBER 29, 2004. OWNERS SHOULD CONTACT CADILLAC AT 1-866-982-2339, CHEVROLET AT...

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Owner Complaints for the 2002 CHEVROLET AVALANCHE

562 complaints have been filed with NHTSA for the 2002 CHEVROLET AVALANCHE. Below is a breakdown by vehicle component.

Service Brakes
Complaints: 54 5 Crashes 2 Injuries
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip
Complaints: 46 9 Crashes 3 Injuries 3 Deaths
Service Brakes Hydraulic
Complaints: 37 3 Crashes 1 Injury
Structurebodytailgatehinge And Attachments
Complaints: 32 7 Injuries
Parking Brake
Complaints: 28
Engine And Engine Cooling
Complaints: 16 1 Injury
Service Brakes Hydraulicfoundation Componentsdiscrotor
Complaints: 16
Structure
Complaints: 14
Air Bags
Complaints: 11 11 Crashes 13 Injuries
Tires
Complaints: 11 1 Crash
Tirestreadbelt
Complaints: 11 1 Injury
Engine And Engine Coolingengine
Complaints: 10
Tirestemporaryemergency Spare Tire
Complaints: 10
Air Bagsfrontal
Complaints: 9 9 Crashes 5 Injuries 3 Deaths
Electrical System
Complaints: 8
Suspension
Complaints: 8 1 Crash 3 Deaths
Visibilityglass Siderear
Complaints: 8
Power Traindrivelinedifferential Unit
Complaints: 7
Service Brakes Hydraulicfoundation Componentshoses Linespiping And Fittings
Complaints: 7
Structureframe And Members
Complaints: 7
Fuel System Gasoline
Complaints: 6
Latcheslockslinkagestailgatelatch
Complaints: 6 1 Injury
Power Train
Complaints: 6
Power Trainautomatic Transmission
Complaints: 6
Power Trainaxle Assembly
Complaints: 6
Service Brakes Hydraulicfoundation Componentsdiscpads
Complaints: 6
Engine And Engine Coolingenginegasoline
Complaints: 5
Service Brakes Hydraulicfoundation Components
Complaints: 5
Steering
Complaints: 5 2 Crashes 2 Injuries 3 Deaths
Structurebody
Complaints: 5
Visibilityrearview Mirrorsdevicesexterior
Complaints: 5
Equipment
Complaints: 4 1 Crash 2 Injuries
Exterior Lightingfog Lights
Complaints: 4
Fuel System Gasolinedeliveryfuel Pump
Complaints: 4
Steeringhydraulic Power Assistpump
Complaints: 4 1 Crash
Unknown Or Other
Complaints: 4
Wheels
Complaints: 4
Electrical Systemignition
Complaints: 3
Engine
Complaints: 3
Exterior Lighting
Complaints: 3
Parking Brakeconventional
Complaints: 3
Parking Brakeconventionalmechanicallinkage And Cable
Complaints: 3
Seat Beltsrearother
Complaints: 3
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slipcontrol Unitmodule
Complaints: 3
Structurebodytailgate
Complaints: 3
Suspensionfront
Complaints: 3
Tiressidewall
Complaints: 3
Visibilitypower Window Devices And Controls
Complaints: 3
Air Bagsfrontalsensorcontrol Module
Complaints: 2 1 Crash 2 Injuries
Air Bagssidewindow
Complaints: 2 2 Crashes 2 Injuries
Electrical System Instrument Clusterpanel
Complaints: 2
Electrical Systemignitionswitch
Complaints: 2
Engine And Engine Coolingexhaust System
Complaints: 2
Engine And Engine Coolingexhaust Systemmanifoldheadermufflertail Pipe
Complaints: 2
Fuel System Gasolinedeliveryhoses Linespiping And Fittings
Complaints: 2
Fuel System Gasolinestoragetank Assembly
Complaints: 2
Latcheslockslinkages
Complaints: 2
Parking Brakeconventionalmechanical
Complaints: 2
Power Traindrivelinedriveshaft
Complaints: 2
Power Traintransfer Case 4 Wheel Drive
Complaints: 2
Seat Beltsfrontretractor
Complaints: 2
Seatsfront Assemblypower Adjust
Complaints: 2
Steering Steering Wheelhandle Bar
Complaints: 2
Steeringgear Box Other Than Rack And Pinion
Complaints: 2
Structurebodybumpers
Complaints: 2 1 Crash
Suspensionfrontwheel Bearing
Complaints: 2
Suspensionrear
Complaints: 2
Vehicle Speed Controlcruise Control
Complaints: 2
Child Seatharnesscrotch Buckle
Complaints: 1
Child Seatretractor
Complaints: 1
Electrical Systemalternatorgeneratorregulator
Complaints: 1
Electrical Systemhorn
Complaints: 1
Electrical Systemwiring
Complaints: 1
Engine And Engine Coolingcooling System
Complaints: 1
Engine And Engine Coolingcooling Systemfan
Complaints: 1
Equipmentelectricalnavigational Systemglobal Positioning System
Complaints: 1
Equipmentelectricalradiotape Deckcd Etc
Complaints: 1
Exterior Lightingheadlights
Complaints: 1
Fuel System Gasolinefuel Injection System
Complaints: 1
Fuel System Gasolinestoragetank Assemblyfiller Pipe And Cap
Complaints: 1
Fuel System Other
Complaints: 1
Fuel System Otherstoragefuel Gauge System
Complaints: 1
Parking Brakedriveline
Complaints: 1
Power Trainautomatic Transmissioncooling Unit And Lines
Complaints: 1
Power Trainaxle Hubs
Complaints: 1
Power Traindriveline
Complaints: 1
Power Traindrivelineuniversal Joint
Complaints: 1
Seat Belts
Complaints: 1 1 Crash 2 Injuries
Seat Beltsfront
Complaints: 1 1 Crash 1 Injury
Seats
Complaints: 1
Service Brakes Airantilock
Complaints: 1 1 Crash
Service Brakes Airantilockabs Warning Light
Complaints: 1
Service Brakes Airantilockwheel Speed Sensor
Complaints: 1
Service Brakes Airdisccaliper
Complaints: 1
Service Brakes Airdiscpads
Complaints: 1
Service Brakes Electric
Complaints: 1
Service Brakes Hydraulicfoundation Componentsdifferential Proportional Valve
Complaints: 1
Service Brakes Hydraulicfoundation Componentsdisc
Complaints: 1
Service Brakes Hydraulicfoundation Componentsdrum
Complaints: 1
Service Brakes Hydraulicfoundation Componentsdrumdrum
Complaints: 1
Service Brakes Hydraulicfoundation Componentsdrumshoeslinings
Complaints: 1
Service Brakes Hydraulicpower Assist
Complaints: 1
Service Brakes Hydraulicpower Assistvacuumhoses Linespiping And Fittings
Complaints: 1
Steeringcolumn
Complaints: 1
Steeringhydraulic Power Assist System
Complaints: 1 1 Crash
Structurebodydoor
Complaints: 1
Structurebodydoorhinge And Attachments
Complaints: 1
Structurebodyroof And Pillars
Complaints: 1
Structureframe And Membersunderbody Shields
Complaints: 1
Suspensionfrontcontrol Armlower Arm
Complaints: 1
Suspensionfrontcontrol Armupper Arm
Complaints: 1
Suspensionfronthub
Complaints: 1
Suspensionfrontshock Absorber
Complaints: 1
Suspensionfrontspringstorsion Bar
Complaints: 1
Vehicle Speed Controlaccelerator Pedal
Complaints: 1 1 Crash
Visibility
Complaints: 1
Visibilitydefrosterdefoggerhvac System
Complaints: 1
Visibilitydefrosterdefoggerhvac Systemrear Window
Complaints: 1
Visibilityrearview Mirrorsdevices
Complaints: 1
Visibilitysunmoon Roof Assembly
Complaints: 1
Visibilitywindshield
Complaints: 1
Wheelsrim
Complaints: 1

Most Recent Complaints

#11554315 | SERVICE BRAKES | | N/A miles
The contact owns a 2002 Chevrolet Avalanche. The contact stated while attempting to stop the vehicle, the brake pedal was firm, and vehicle kept accelerating unintendedly. Several warning lights were illuminated. The vehicle was taken to an independent mechanic to be diagnosed. The contact was informed that the failure was due to a faulty ABS module. The vehicle had not been repaired. The manufacturer was made aware of the failure and determined that the vehicle was not included in a recall because he was not located in a salt State. The failure mileage was unknown.
#11451861 | EXTERIOR LIGHTING | | 142,000 miles
The contact owns a 2002 Chevrolet Avalanche. The contact stated that while driving at an undisclosed speed, the ABS and oil warning lights illuminated. Additionally, the speedometer, the 4-wheel drive function, parking brake, and headlights failed to operate as needed. The instrument panel light failed to illuminate, the gear shifter did not display the selected gear, the sub-frame was corroded, and the wheel hub bearing assembly was fractured. The vehicle was not diagnosed nor repaired by an independent mechanic or dealer. The manufacturer was not made aware of the failure. The failure mileage was approximately 142,000.
#11451861 | POWER TRAIN | | 142,000 miles
The contact owns a 2002 Chevrolet Avalanche. The contact stated that while driving at an undisclosed speed, the ABS and oil warning lights illuminated. Additionally, the speedometer, the 4-wheel drive function, parking brake, and headlights failed to operate as needed. The instrument panel light failed to illuminate, the gear shifter did not display the selected gear, the sub-frame was corroded, and the wheel hub bearing assembly was fractured. The vehicle was not diagnosed nor repaired by an independent mechanic or dealer. The manufacturer was not made aware of the failure. The failure mileage was approximately 142,000.
#11451861 | SERVICE BRAKES, AIR:ANTILOCK:ABS WARNING LIGHT | | 142,000 miles
The contact owns a 2002 Chevrolet Avalanche. The contact stated that while driving at an undisclosed speed, the ABS and oil warning lights illuminated. Additionally, the speedometer, the 4-wheel drive function, parking brake, and headlights failed to operate as needed. The instrument panel light failed to illuminate, the gear shifter did not display the selected gear, the sub-frame was corroded, and the wheel hub bearing assembly was fractured. The vehicle was not diagnosed nor repaired by an independent mechanic or dealer. The manufacturer was not made aware of the failure. The failure mileage was approximately 142,000.
#10816904 | SERVICE BRAKES | | 7,900 miles
BRAKE LINES ARE MADE OUT OF DEFECTIVE MATERIALS GM KNOWS THEY HAVE A PROBLEM THE LINES RUST OUT PREMATURELY . THE FIRST ONE BLEW OUT I WAS BACKING IN A PARKING SPACE PEDAL WENT TO THE FLOOR. THE SECOND ONE BLEW AT A TRAFFIC LIGHT PUSHED ON THE BRAKE WENT THRU THE RED LIGHT DODGED TRAFFIC .THE THIRD ON THE INTERSTATE TRAFFIC WAS STOPPING SUDDENLY PUSHED ON THE PEDAL ANOTHER BRAKE LINE BROKE WENT TO THE FLOOR AND I MANAGED TO HIT THE MEDIAN CROSS THE MIDDLE AND GET IT STOPPED BEFORE A HEAD ON COLLISION WITH THE TRAFFIC HEADING THE OTHER DIRECTION ON INTERSTATE 81 . THE REST OF THE UNDER SIDE IS RUST AND CORROSION FREE ONLY THE BRAKE LINES ARE RUSTED OUT ! .THAT BEING SAID GM HAS A REPAIR KIT WITH COATED LINES THEY ALWAYS HAVE IN STOCK BECAUSE THEY KNOW ITS A MAJOR PROBLEM !!! I GOT A REPAIR ESTIMATE FROM MY LOCAL DEALERSHIP $1580.00 I AM REPLACING ALL STEEL LINES . PLEASE MAKE THEM RECALL THIS IS GOING TO KILL SOMEONE

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Safety Rating for the 2002 CHEVROLET AVALANCHE

NHTSA has not yet tested the 2002 CHEVROLET AVALANCHE in its New Car Assessment Program.

Technical Service Bulletins for the 2002 CHEVROLET AVALANCHE

General Motors, LLC has issued 50 technical service bulletins (TSBs) for the 2002 CHEVROLET AVALANCHE. TSBs are notices sent by manufacturers to their dealers describing a known issue and the recommended repair procedure.

0408111001 — STRUCTURE:BODY

CARGO COVERS AND/OR BODY CLADDING DISCOLORED (CHALKY). *TT THIS BULLETIN REPLACED PREVIOUS BULLETIN 04-08-111-001, DATED 01/01/2004. *TT

3032 — ENGINE AND ENGINE COOLING:ENGINE

SERVICE ENGINE SOON (SES) LIGHT ON WITH P0446 DUE TO DUST IN THE EVAP VENT VALVE ON VEHICLES THAT ARE OPERATED IN DUSTY ENVIRONMENTS, SUCH AS FARMING OR OFF-ROAD APPLICATIONS. *TT

3139 — STRUCTURE

WATER INTRUSION INTO CAB AT MIDGATE. *SC

01335 — UNKNOWN OR OTHER

REAL TIME DAMPENING MODULE IDENTIFICATION. *TT

01367 — STRUCTURE:BODY

NOISE FROM LOWER DOOR OR RUNNING BOARD AT ROAD SPEEDS. *TT

01414 — STRUCTURE:BODY

DISCOLORATION OF CARGO COVERS. SERVICE DME. *TT

091503 — STRUCTURE:BODY

DISCOLORATION OF THE CARGO COVERS. GM VOICEMAIL LOG. *TT

030864018 — EXTERIOR LIGHTING

OUTSIDE REARVIEW MIRROR COURTESY LAMP FALLS OUT, BULB BURNS OUT. *TT

030730005 — POWER TRAIN:AUTOMATIC TRANSMISSION

SERVICE ENGINE SOON INDICATOR ILLUMINATED, TRANSMISSION SLIPS, ENGINE FLARE, DELAYED 2-3 SHIFT, SHIFTS MISSING, NO SHIFT, DIAGNOSTIC TROUBLE CODES P0730, P0756, P0757. *TT

11062002 — TIRES

INFORMATION WHEN PERFORMING A FOUR-WHEEL BALANCE USING LABOR CODE E0203 AND/OR TIRE REPLACING USING LABOR CODE E0431 OR E0437. *TT

Showing 10 of 50 technical service bulletins.

NHTSA Investigations for the 2002 CHEVROLET AVALANCHE

NHTSA has opened 1 investigation into potential safety defects in the 2002 CHEVROLET AVALANCHE.

Investigation PE06016 — ENGINE AND ENGINE COOLING:ENGINE Closed

Opened:

CRANK POSITION SENSOR FAILURE - STALL

Other Model Years of the CHEVROLET AVALANCHE

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Check any vehicle history by VIN - Free vehicle history report