2005 BMW R1200 GS Structure Problems
1 NHTSA complaint on file
Structure Issues in the 2005 BMW R1200 GS
1 structure complaint has been filed with NHTSA for the 2005 BMW R1200 GS. Of these, 0 involved a crash, 0 involved a fire, and 0 resulted in injury.
1
Complaints
0
Crashes
0
Fires
0
Injuries
0
Deaths
All Structure Complaints
DISCOVERED 12/9/2012. EXTENT OF CRACKING INDICATES THAT THE ISSUE LIKELY BEGAN A NUMBER OF YEARS EARLIER. MY FUEL TANK HAS PLASTIC QUICK DISCONNECT FITTINGS ON LEFT AND RIGHT SIDE. NUMEROUS (8-12) SMALL RADIAL CRACKS HAVE APPEARED IN EACH OF THE QUICK DISCONNECT REINFORCEMENT FLANGES, EXTENDING IN SEVERAL CASES DOWN TO THE TOP OF THE TANK. CONTINUED GROWTH OF THE CRACKS INTO THE THREADED AREA HAVE RESULTED IN FUEL LEAKS ON OTHER BIKES WITH THIS SAME CONFIGURATION (BUT NOT YET ON MY BIKE). BELIEF IS THAT THE COMPOSITE QUICK DISCONNECT EXPANDS DURING PRESSURE CYCLING AND IMPARTS A RADIAL LOAD TO THE PUMP HOUSING QUICK DISCONNECT REINFORCEMENT FLANGE. OVER TIME, THIS PRESSURE CYCLING CAUSES CRACKS TO APPEAR IN THE REINFORCEMENT FLANGE WHICH EVENTUALLY RESULT IN FUEL LEAKS. SEE ODI 10428629 AND CASE [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR
Other 2005 BMW R1200 GS Problem Areas
Fuelpropulsion System
11 complaints
Power Train
8 complaints
Service Brakes
4 complaints
Fuel System Gasolinedeliveryfuel Pump
2 complaints
Service Brakes Hydraulic
2 complaints
Structurebody
2 complaints
Electrical System
1 complaint
Electrical Systemwiring
1 complaint
Engine And Engine Coolingengine
1 complaint
Exterior Lighting
1 complaint
Exterior Lightingtail Lights
1 complaint
Fuel System Gasoline
1 complaint
Power Trainaxle Assemblyaxle Shaftseal
1 complaint
Power Traindriveline
1 complaint
Power Traindrivelinedifferential Unit
1 complaint
Power Traindrivelinedriveshaft
1 complaint
Power Traindrivelineuniversal Joint
1 complaint
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip
1 complaint
Steering
1 complaint
Structuremotorcyclekickstandcenter Stand
1 complaint
Suspensionfrontwheel Bearing
1 complaint
Wheels
1 complaint