2002 BMW M5 — Problems, Recalls & Safety Data

THERE ARE NO POWER MODIFICATIONS TO MY VEHICLE, I JUST RECENTLY INSTALLED A LOWER MILEAGE ENGINE, ALONG WITH ALL OF THE PARTS SURROUNDING THE ENGINE AND TRANSMISSION (IE CLUTCH, FLYWHEEL, THROWOUT BEARING, CLUTCH FORK, ETC). THE BREAK-IN PERIOD FOR A NEW CLUTCH IS 500 MILES OF NORMAL DRIVING AND 1000 MILES FOR THE ENGINE. I COMPLETED THE BREAK-IN PERIOD ON SATURDAY JULY 20, 2019, FOR THE CLUTCH BUT STILL HAVE SOME MILES TO GO FOR THE ENGINE BREAK-IN, SO ON 7-24-19 I WAS ENTERING THE FWY FROM A STOP LIGHT AND WHEN I PUSHED THE GAS PEADAL IT SOUNDED LIKE SOMETHING EXPLODED AND I HADN'T EVEN GOTTEN OUT OF 1ST GEAR YET!!! SO, I PULLED OVER TO THE SIDE OF THE ROAD, B/C I HEARD SOMETHING RUBBING, AND CALLED A TOW TRUCK TO TOW IT BACK TO THE SHOP THAT HAD JUST INSTALLED THE NEW ENGINE. THE SHOP CONTACTED ME WITH NEWS AND PICTURES, SHOWING ME THAT THE FACTORY WELDS ON THE DIFFERENTIAL'S SUBFRAME MOUNT HAD SNAPPED APART, DROPPING THE DIFFERENTIAL FROM ITS CORRECT POSITION AND DESTROYING MY DRIVESHAFT, IN THE PROCESS. I CALLED BMW OF NORTH AMERICA AND THEY SAID THERE'S A RECALL FOR THE M3 SUBFRAME BUT NOT THE M5??? THEN GOES ON TO SAY WITH THE AGE AND MILEAGE...BUT WELDS ARE SUPPOSED TO WITHSTAND AGE AND MILEAGE, ESPECIALLY BEING THAT IT'S A SPORTS SEDAN DESIGN TO SHRED TYRES AND ACHIEVE 3-DIGIT SPEEDS. THE INTERNET IS FLOODED WITH THE VERY SAME INCIDENTS WITH OTHER M5 OWNERS BUT IT SEEMS NO ONE ELSE HAS BOTHERED TO VOICE THEIR CONCERNS B/C IF IT HAD NOT BEEN FOR THE EXHAUST SYSTEM THEN THE DRIVESHAFT WOULD HAVE DROPPED TO THE GROUND AND FLIPPED MY CAR INTO FREEWAY TRAFFIC (SEE PHOTOS)

THERE ARE NO POWER MODIFICATIONS TO MY VEHICLE, I JUST RECENTLY INSTALLED A LOWER MILEAGE ENGINE, ALONG WITH ALL OF THE PARTS SURROUNDING THE ENGINE AND TRANSMISSION (IE CLUTCH, FLYWHEEL, THROWOUT BEARING, CLUTCH FORK, ETC). THE BREAK-IN PERIOD FOR A NEW CLUTCH IS 500 MILES OF NORMAL DRIVING AND 1000 MILES FOR THE ENGINE. I COMPLETED THE BREAK-IN PERIOD ON SATURDAY JULY 20, 2019, FOR THE CLUTCH BUT STILL HAVE SOME MILES TO GO FOR THE ENGINE BREAK-IN, SO ON 7-24-19 I WAS ENTERING THE FWY FROM A STOP LIGHT AND WHEN I PUSHED THE GAS PEADAL IT SOUNDED LIKE SOMETHING EXPLODED AND I HADN'T EVEN GOTTEN OUT OF 1ST GEAR YET!!! SO, I PULLED OVER TO THE SIDE OF THE ROAD, B/C I HEARD SOMETHING RUBBING, AND CALLED A TOW TRUCK TO TOW IT BACK TO THE SHOP THAT HAD JUST INSTALLED THE NEW ENGINE. THE SHOP CONTACTED ME WITH NEWS AND PICTURES, SHOWING ME THAT THE FACTORY WELDS ON THE DIFFERENTIAL'S SUBFRAME MOUNT HAD SNAPPED APART, DROPPING THE DIFFERENTIAL FROM ITS CORRECT POSITION AND DESTROYING MY DRIVESHAFT, IN THE PROCESS. I CALLED BMW OF NORTH AMERICA AND THEY SAID THERE'S A RECALL FOR THE M3 SUBFRAME BUT NOT THE M5??? THEN GOES ON TO SAY WITH THE AGE AND MILEAGE...BUT WELDS ARE SUPPOSED TO WITHSTAND AGE AND MILEAGE, ESPECIALLY BEING THAT IT'S A SPORTS SEDAN DESIGN TO SHRED TYRES AND ACHIEVE 3-DIGIT SPEEDS. THE INTERNET IS FLOODED WITH THE VERY SAME INCIDENTS WITH OTHER M5 OWNERS BUT IT SEEMS NO ONE ELSE HAS BOTHERED TO VOICE THEIR CONCERNS B/C IF IT HAD NOT BEEN FOR THE EXHAUST SYSTEM THEN THE DRIVESHAFT WOULD HAVE DROPPED TO THE GROUND AND FLIPPED MY CAR INTO FREEWAY TRAFFIC (SEE PHOTOS)

TL* TAKATA RECALL. THE CONTACT OWNS A 2002 BMW M5. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 17V047000 (AIR BAGS); HOWEVER, THE PART TO DO THE REPAIR WAS UNAVAILABLE. THE CONTACT STATED THAT THE MANUFACTURER EXCEEDED A REASONABLE AMOUNT OF TIME FOR THE RECALL REPAIR. THE MANUFACTURER WAS MADE AWARE OF THE ISSUE. THE CONTACT HAD NOT EXPERIENCED A FAILURE. PARTS DISTRIBUTION DISCONNECT.

WHILE MOVING THE SEAT FORWARD (VALET MOVED IT BACK) WE FOUND THAT THE SEATS TWISTED; IN OUR CASE, THE OUTER SIDE OF THE SEAT BOTTOM MOVED FURTHER THAN THE INNER SIDE, CAUSING THE SEATS TO TWIST TOWARDS THE CENTER OF THE CAR AND LEAVING THEM UNEVEN WITH THE DASH AND FRONT OF THE CAR. ATTEMPTS TO CORRECT THE SEAT POSITIONING BY MOVING THE SEAT BACKWARDS VIA POWER SWITCH CAUSED THE INNER BOTTOM PORTION OF THE SEAT (AROUND THE THIGH BOLSTERS) TO BIND AND JAM AGAINST THE CENTER CONSOLE. WE FOUND THAT THE POWER PASSENGER SEAT HAD THE SAME PROBLEM. WE RESEARCHED THE ISSUE ON BMW-RELATED WEBSITES (IN PARTICULAR, M5BOARD.COM) AND FOUND THAT EACH SEAT HAS THREE SEPARATE MOTORS THAT ARE SUPPOSED TO MOVE IN UNISON WITH THE CONTROL SWITCH VIA ONE CABLE. AS DESIGNED AND BUILT, THESE POWER CABLES LEADING TO EACH MOTOR ARE TWISTED TO FIT WITHIN THE CONFINES OF THE UNDER SEAT DESIGN. THE CABLE END ADJACENT TO EACH MOTOR MAKES CONTACT DURING NORMAL SEAT MOVEMENT WITH OTHER UNDER-SEAT COMPONENTS. AFTER SOME UNKNOWN NUMBER OF MOVEMENTS THE CABLE END(S) FAIL RENDERING ITS SEAT MOTOR INOPERABLE (THESE COMPONENTS ARE INACCESSIBLE SO THE OPERATOR CANNOT IN ANY WAY CONTRIBUTE TO THE PRODUCT FAILURE). WE BELIEVE THAT BMW IS AWARE OF THE PROBLEM AND MADE DESIGN AND MATERIAL CHANGES IN SUBSEQUENT MODEL YEARS TO CORRECT THIS PROBLEM. THE ONLY WAY TO REPAIR THIS PROBLEM IS TO REMOVE THE AFFECTED SEATS ENTIRELY FROM THE VEHICLE SO THAT THE TECHNICIANS CAN ACCESS AND REPLACE THE BROKEN DEFECTIVE COMPONENTS (COST PER SEAT IN EXCESS OF $1000). WHILE THE DEFECT OFTEN OCCURS DURING THE WARRANTY COVERAGE PERIOD, THE PROBLEM OFTEN IS NOT BE READILY APPARENT TO DRIVERS). THIS DEFECT PRESENTS A CLEAR DANGER TO VEHICLE OCCUPANTS, OCCUPANTS OF OTHER VEHICLES, AND TO BMW DRIVERS OR FRONT SEAT PASSENGERS WHO SUFFER FROM SPINAL OR OTHER HEALTH PROBLEMS. *TR

UNKNOWN BATTERY DRAIN CAUSES PREMATURE FAILURE OF BATTERY AND MORE THAN AVERAGE REPLACEMENT INTERVALS - EVERY TWO YEARS AS OPPOSED TO 5-7 YRS. CAR WILL NOT START IF IDLE FOR 24-48 HOURS. I WOULD LIKE TO FILE A CLAIM FOR THE CHARGING SYSTEM AND ASSOCIATED EQUIPMENT FOR ANY BMW M5 (E39) BUILT BETWEEN 2000-2003. *TR