2022 BMW 540I Fuelpropulsion System Problems
2 NHTSA complaints on file
Fuelpropulsion System Issues in the 2022 BMW 540I
2 fuelpropulsion system complaints have been filed with NHTSA for the 2022 BMW 540I. Of these, 1 involved a crash, 0 involved a fire, and 1 resulted in injury.
2
Complaints
1
Crashes
0
Fires
1
Injuries
0
Deaths
All Fuelpropulsion System Complaints
While turning my 2022 BMW 540i onto a busy, 50 MPH road, the vehicle suffered a catastrophic drivetrain failure, without any physical trauma such as encountering a curb or pothole. The car experienced a total and immediate loss of motive power (propulsion), leaving me coasting in live traffic. This created an extreme safety hazard as I was unable to accelerate or maintain speed to clear the roadway safely. The failure occurred immediately after a significant temperature stress: taken from a heated garage, driven with no issue for 40 minutes, then parked in 15 degree weather for two hours, then complete failure within moments of starting up after the two hour cold parking block. My reading since the incident reveals that BMW quietly switched a critical drivetrain part from a composite/plastic material to metal in later 2022 production runs, due to temperature tress failures precisely as I experienced. This 'silent fix'...
On Feb.3, 2023, my wife made a turn into a parking lot. She was driving our 2022 BMW 540. She paused and the engine began to rev up. It then shot forward nearly 50 feet and hurled her over a meridian into another car. She pressed as hard as she could on the brake and suffered a torn meniscus ligament. There were no warning lights and although the car hit front right, no airbags were executed. BMW has not sent an official detailed report from their engineer. BMW advertises brake override so pressing both the brake and accelerator would NOT result in this event.