2020 BMW 540I — Problems, Recalls & Safety Data
N/A
Safety Rating
2
Owner Complaints
5
Recalls
4
Service Bulletins
0
Investigations
Overview of the 2020 BMW 540I
The 2020 BMW 540I has received a total of 2 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 6 recall campaigns affecting this vehicle, covering issues with ENGINE, BACK OVER PREVENTION:SOFTWARE, BACK OVER PREVENTION: SENSING SYSTEM: CAMERA. 4 technical service bulletins have been issued by BMW of North America, LLC for this model year. The most commonly reported problem area is the Electrical System (1 complaint).
Recalls for the 2020 BMW 540I
NHTSA has recorded 6 recalls for the 2020 BMW 540I, potentially affecting up to 335,553 vehicles.
Recall 21V598000 — ENGINE
| 50,024 vehicles affected
Defect: BMW of North America, LLC (BMW) is recalling certain 2020 M340i, M340i xDrive, 540i, 540i xDrive, X3 M40i, 2020-2021 X4 M40i, 745Le xDrive, 2019-2021 Z4 M40i, and 2020-2021 Toyota Supra vehicles. During engine start, the engine management software may cause loss of braking assist. Full mechanical braking (without assist) remains available.
Consequence: Loss of braking assist can increase the risk of a crash.
Remedy: Dealers will update the engine management software, free of charge. Owner notification letters were mailed on September 17, 2021. Owners may contact BMW customer service at 1-800-525-7417.
View full details →Recall 21V096000 — BACK OVER PREVENTION:SOFTWARE
| 13,858 vehicles affected
Defect: BMW of North America, LLC (BMW) is recalling certain 2019-2021 X3 sDrive30i, X3 xDrive30i, X3 M40i, X3M, X4 xDrive30i, X4 M40i, M550i, X4M, X5 sDrive40i, X5 xDrive40i, X5 xDrive50i, X5M, X5 M50i, X7 xDrive40i, X7 xDrive50i, X7 M50i, Alpina XB7, 330i, 330i xDrive, M340i, M340i xDrive, and 8 Series Coupe, Convertible and Grand Coupe, 840i, 840i xDrive, M850i xDrive, M8,...
Consequence: If the driver relies on only the rearview camera image, the missing or reduced rearview image view can increase the risk of a crash or injury.
Remedy: BMW will notify owners, and dealers will inspect the rearview camera software and update it if necessary, free of charge. The recall began April 16, 2021. Owners may contact BMW customer service at 1-800-525-7417.
View full details →Recall 21V096000 — BACK OVER PREVENTION: SENSING SYSTEM: CAMERA
| 13,858 vehicles affected
Defect: BMW of North America, LLC (BMW) is recalling certain 2019-2021 X3 sDrive30i, X3 xDrive30i, X3 M40i, X3M, X4 xDrive30i, X4 M40i, M550i, X4M, X5 sDrive40i, X5 xDrive40i, X5 xDrive50i, X5M, X5 M50i, X7 xDrive40i, X7 xDrive50i, X7 M50i, Alpina XB7, 330i, 330i xDrive, M340i, M340i xDrive, and 8 Series Coupe, Convertible and Grand Coupe, 840i, 840i xDrive, M850i xDrive, M8,...
Consequence: If the driver relies on only the rearview camera image, the missing or reduced rearview image view can increase the risk of a crash or injury.
Remedy: BMW will notify owners, and dealers will inspect the rearview camera software and update it if necessary, free of charge. The recall began April 16, 2021. Owners may contact BMW customer service at 1-800-525-7417.
View full details →Recall 21V046000 — POWER TRAIN:DRIVELINE:DRIVESHAFT
| 28 vehicles affected
Defect: BMW of North America, LLC (BMW) is recalling certain 2020-2021 530i xDrive, 540i xDrive and 2021 740Li xDrive vehicles. The output shafts (left/right) which transfer power from the driveshaft to the rear wheels may break due to a heat treatment error during supplier production.
Consequence: A broken output shaft can lead to a loss of drive power or a rollaway condition in a parked vehicle (if the parking brake is not engaged), increasing the risk of a crash.
Remedy: BMW will notify owners, and dealers will replace the output shaft(s), free of charge. The recall began March 24, 2021. Owners may contact BMW customer service at 1-800-525-7417.
View full details →Recall 20V598000 — BACK OVER PREVENTION: SENSING SYSTEM: CAMERA
| 312 vehicles affected
Defect: BMW of North America, LLC (BMW) is recalling certain 2020-2021 X3 sDrive 30i, X3 xDrive 30i, X3M 40i, X3 xDrive 30e, X4 xDrive 30i, X4M 40i, 530i, 540i, 540i xDrive, M550i xDrive, M5, 550e, 550e xDrive, and 550e iPerformance vehicles. A small portion of the rearview image may be slightly obscured. As such, these vehicles fail to comply with the...
Consequence: If the driver relies on only the rearview camera image, the reduced rearview image view can increase the risk of a crash or injury.
Remedy: BMW will notify owners, and dealers will inspect and, if necessary, program the rearview camera with updated software. The recall began November 18, 2020. Owners may contact BMW customer service at 1-800-525-7417.
View full details →Recall 19V684000 — BACK OVER PREVENTION: SENSING SYSTEM: CAMERA
| 257,473 vehicles affected
Defect: BMW of North America, LLC (BMW) is recalling certain 2018 540d, 2018-2020 530i, 530i xDrive, 540i, 540i xDrive, M550i xDrive, M5, 530e, 530e xDrive, X3 sDrive, X3 xDrive, X3 M40i, X3 M, and 2019-2020 X4 xDrive, X4 M40i, X4 M, X7 xDrive, X7 M50i, 740Li, 740Li xDrive, 750Li, 750Li xDrive, 8 Series Convertible and Coupe 840i, 840i xDrive, M850i xDrive,...
Consequence: The lack of an image in the back-up camera display increases the risk of a crash.
Remedy: BMW will notify owners, and dealers will update the back-up camera software, free of charge. The recall began November 8, 2019. Owners may contact BMW customer service at 1-800-525-7417 or Rolls-Royce at 1-877-877-3735. Toyota owners may contact Toyota customer service...
View full details →Owner Complaints for the 2020 BMW 540I
2 complaints have been filed with NHTSA for the 2020 BMW 540I. Below is a breakdown by vehicle component.
| Component | Complaints | Crashes | Fires | Injuries | Deaths |
|---|---|---|---|---|---|
| Electrical System | 1 | 0 | 0 | 0 | 0 |
| Engine | 1 | 0 | 0 | 0 | 0 |
Most Recent Complaints
Component: Engine Oil Pump (Plastic Internal Variant) Safety Risk: Sudden Loss of Motive Power / Engine Seizure Defect Description: The oil pump in the BMW B58 engine utilizes a plastic tensioning/adjusting ring that is prone to brittle fracture. At only 38,000 miles, my vehicle suffered a catastrophic internal pump failure, resulting in an immediate "Low Oil Pressure" warning and forced engine shutdown. Safety Hazard: Stalling at Speed: This defect causes an immediate loss of propulsion. If this occurs during highway merging or high-speed maneuvers, the driver faces an abrupt loss of power steering and braking assist, significantly increasing the risk of a high-speed rear-end collision. Imminent Seizure: Total oil pressure loss can lead to crankshaft seizure, potentially locking the drive wheels and causing a loss of vehicle control. Technical Evidence: BMW has released an updated part (P/N 11419895359) that replaces the plastic internals with a metal housing, acknowledging the original design is insufficient for the thermal loads of the engine. Post-repair inspection of my vehicle showed significant carbonized "soot" in the filter, indicating that the pump's underperformance caused localized overheating of the lubricant prior to the final failure. Request: NHTSA should open an investigation into the B58 oil pump (2019–2021 models) to determine the failure rate of the plastic-ring units. A safety recall is necessary to replace these units with the updated all-metal version before a high-speed seizure results in a fatality.
BMW G30 chassis vehicles equipped with the optional Bowers & Wilkins stereo have multiple owners reporting on Bimmerpost owners forum that water incursion damages the front door midrange speakers on both sides of the vehicle due to poor water drainage design. Water is causing the speakers to short out and stop functioning. This is also happening to owners of the BMW F90 chassis with the Bowers & Wilkins optioned stereo speakers. Stock stereo and Harmon Kardon systems seem not to be impacted by this issue.
Safety Rating for the 2020 BMW 540I
NHTSA has not yet tested the 2020 BMW 540I in its New Car Assessment Program.
Technical Service Bulletins for the 2020 BMW 540I
BMW of North America, LLC has issued 4 technical service bulletins (TSBs) for the 2020 BMW 540I. TSBs are notices sent by manufacturers to their dealers describing a known issue and the recommended repair procedure.
B840621 — ELECTRICAL SYSTEM
The SIM card installed in the telematics control unit (ATM2) connects to different mobile providers' networks. However, due to a missing parameter, this does not work and can cause disruption in BMW ConnectedDrive services in areas with insufficient network coverage.
B612720 — EQUIPMENT
CHECKING THE JUMP START POINT COVER AND REWORKING IF NECESSARY: It is possible that the jump start terminal point cover was not installed, or not properly installed on the affected vehicles.
B640617 — ELECTRICAL SYSTEM
?AIR CONDITIONING COOLING IS INSUFFICIENT: There is insufficient or no cooling from the air-conditioner during high ambient temperatures. There also may be irregular A/C air flow from vents.
B651720 — EQUIPMENT:APPLIANCE:TV/RADIO/SPEAKERS
SERVICE ACTION - INSTALL GROUND STRAP / SUPPRESSOR BELT: Corrosion developing on the rear suspension contact points can lead to poor radio reception over a certain duration of time.
NHTSA Investigations for the 2020 BMW 540I
There are no NHTSA defect investigations on record for this vehicle.
Other Model Years of the BMW 540I
- 2017 BMW 540I — 32 complaints
- 2018 BMW 540I — 54 complaints
- 2019 BMW 540I — 12 complaints
- 2020 BMW 540I (current)
- 2021 BMW 540I — 9 complaints
- 2022 BMW 540I — 7 complaints
- 2023 BMW 540I — 6 complaints
- 2024 BMW 540I — 10 complaints