1995 BMW 540I — Problems, Recalls & Safety Data
N/A
Safety Rating
15
Owner Complaints
2
Recalls
0
Service Bulletins
0
Investigations
Overview of the 1995 BMW 540I
The 1995 BMW 540I has received a total of 15 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 2 recall campaigns affecting this vehicle, covering issues with ENGINE AND ENGINE COOLING:COOLING SYSTEM, VEHICLE SPEED CONTROL. The most commonly reported problems involve the Seats (2 complaints), Electrical System (1 complaint), and Engine And Engine Cooling (1 complaint).
Recalls for the 1995 BMW 540I
NHTSA has recorded 2 recalls for the 1995 BMW 540I, potentially affecting up to 750,000 vehicles.
Recall 98V178000 — ENGINE AND ENGINE COOLING:COOLING SYSTEM
| 340,000 vehicles affected
Defect: VEHICLE DESCRIPTION: PASSENGER VEHICLES. A MALFUNCTION OR FAILURE OF A COOLANT SYSTEM COMPONENT, SUCH AS A THERMOSTAT, WATER PUMP, OR FAN BELT, CAN RESULT IN SIGNIFICANTLY INCREASED COOLANT TEMPERATURE AND SYSTEM PRESSURE. IF THE INDICATIONS OF A CRITICAL OVERHEATING CONDITION IS NOT NOTICED BY THE DRIVER, IT IS POSSIBLE THAT DAMAGE TO, OR FAILURE OF, A COOLANT SYSTEM COMPONENT COULD...
Consequence: IF A CRACK WERE TO FORM OR A SEAM WERE TO SEPARATE IN THE HEATER CORE END PIECE, HOT COOLANT COULD SUDDENLY BE EXPELLED, INCREASING THE RISK OF PERSONAL INJURY TO A VEHICLE OCCUPANT.
Remedy: DEALERS WILL INSTALL A NEW DESIGN RADIATOR CAP TO CONTROL PRESSURE AND PROVIDE GREATER COOLANT OVERFLOW IN THE EVENT OF OVERHEATING.
View full details →Recall 97V131000 — VEHICLE SPEED CONTROL
| 410,000 vehicles affected
Defect: THE CRUISE CONTROL AND THROTTLE CABLES ARE ATTACHED TO THE SAME THROTTLE VALVE ACTUATING LEVER AT THE THROTTLE HOUSING. IT IS POSSIBLE THAT THE PLASTIC BUSHING ON EITHER CABLE COULD BREAK DUE TO ENVIRONMENTAL INFLUENCES COUPLED WITH VIBRATION. IF THE BUSHING BREAKS, THE OUTER CABLE HOUSING CAN SEPARATE FROM THE BUSHING. IN THIS CASE, DURING APPLICATION OF THE THROTTLE PEDAL...
Consequence: THIS COULD CAUSE THE THROTTLE VALVE TO REMAIN PARTIALLY OPEN. IT HIS WERE TO OCCUR, THE CAR MIGHT NOT DECELERATE AS EXPECTED INCREASING THE RISK OF A VEHICLE CRASH.
Remedy: DEALERS WILL INSTALL A SPRING STEEL CLIP ON THE OUTER TUBE OF EACH CABLE IN THE AREA OF THE ADJUSTING SCREW AND PLASTIC BUSHING. THE CLIP IS DESIGNED TO PREVENT THE OUTER TUBE FROM DISLODGING FROM THE BUSHING.
View full details →Owner Complaints for the 1995 BMW 540I
15 complaints have been filed with NHTSA for the 1995 BMW 540I. Below is a breakdown by vehicle component.
| Component | Complaints | Crashes | Fires | Injuries | Deaths |
|---|---|---|---|---|---|
| Seats | 2 | 0 | 0 | 0 | 0 |
| Electrical System | 1 | 0 | 1 | 0 | 0 |
| Engine And Engine Cooling | 1 | 0 | 1 | 0 | 0 |
| Engine And Engine Coolingcooling System | 1 | 0 | 0 | 0 | 0 |
| Engine And Engine Coolingengine | 1 | 0 | 0 | 0 | 0 |
| Engine And Engine Coolingexhaust System | 1 | 0 | 0 | 0 | 0 |
| Latcheslockslinkagesdoorslatch | 1 | 0 | 0 | 0 | 0 |
| Power Trainautomatic Transmission | 1 | 0 | 0 | 0 | 0 |
| Power Trainmanual Transmissionfloor Shift Assembly | 1 | 1 | 0 | 1 | 0 |
| Service Brakes Hydraulicfoundation Componentsdiscpads | 1 | 0 | 0 | 0 | 0 |
| Service Brakes Hydraulicfoundation Componentsdiscrotor | 1 | 0 | 0 | 0 | 0 |
| Steering | 1 | 0 | 0 | 0 | 0 |
| Suspension | 1 | 0 | 0 | 0 | 0 |
| Vehicle Speed Control | 1 | 0 | 0 | 0 | 0 |
Most Recent Complaints
TL* THE CONTACT OWNS A 1995 BMW 540I. WHEN THE ACCELERATOR PEDAL WAS DEPRESSED, THE VEHICLE SURGED WITH INCREASED ACCELERATION. THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 97V131000 (VEHICLE SPEED CONTROL). IN ADDITION, THE VEHICLE WOULD NOT DECELERATE AT THE APPROPRIATE TIME DUE TO THE FAILURE. THE MANUFACTURER WAS NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 66,774.
THE BILSTEIN SHOCK ABSORBERS I PURCHASED FOR MY CAR HAVE BEGUN TO COME APART WHICH ALLOWS THE STRUT TO MOVE WHEN AND WHERE IT SHOULDN'T THIS MAKING THE CAR EASY TO LOSE CONTROL OF. THE CAR PULLS AND DARTS WHILE MAINTAINING A STRAIGHT COURSE IN MOTION. IT'S WORSE WHEN STEERING SINCE THE BUSTED PART HAS BECOME A MOVABLE LINK RATHER THAN A FIXED LINK. THE SHOCKS ARE DEFECTIVE FROM THE MANUFACTURER. THE BILSTEIN PART NUMBER FOR THE SHOCK INSERT IS S4-P36 3019 HO
THE BILSTEIN SHOCK ABSORBERS I PURCHASED FOR MY CAR HAVE BEGUN TO COME APART WHICH ALLOWS THE STRUT TO MOVE WHEN AND WHERE IT SHOULDN'T THIS MAKING THE CAR EASY TO LOSE CONTROL OF. THE CAR PULLS AND DARTS WHILE MAINTAINING A STRAIGHT COURSE IN MOTION. IT'S WORSE WHEN STEERING SINCE THE BUSTED PART HAS BECOME A MOVABLE LINK RATHER THAN A FIXED LINK. THE SHOCKS ARE DEFECTIVE FROM THE MANUFACTURER. THE BILSTEIN PART NUMBER FOR THE SHOCK INSERT IS S4-P36 3019 HO
ADDENDUM TO ODI ID NUMBER 10439751 THE FIRE WAS STARTED BECAUSE THE IHKRIII HVAC UNIT, WHICH CAN BE FOUND IN AN EXTREMELY LARGE NUMBER OF BMW MODELS, IN MY CAR WAS CONFIGURED INCORRECTLY BY THE MANUFACTURER, BMW. THE BLOWER MOTOR IS ON A ELECTRICAL CIRCUIT THAT USES A 30AMP FUSE RECOMMENDED BY BMW, WHICH IS LOCATED ON THE FUSE BOX COVER, TO REGULATE THE RATE THE BLOWER MOTOR CAN RECEIVE 12VOLTS. WHEN THE BLOWER MOTOR ITSELF REQUIRES 12VOLTS AT A RATE OF 12AMPS TO OPERATE NORMALLY. WHEN THE BLOWER MOTOR BEGINS TO FAIL, THE RESISTANCE IN THE CIRCUIT DROPS AND INCREASES THE RATE AT WHICH THE BLOWER MOTOR RECEIVES 12VOLTS, INCREASING THE AMPS (CURRENT) IN THE ELECTRICAL CIRCUIT, WHICH ALSO INCREASES THE WATTAGE THE BLOWER UNIT RECEIVES. AMPS X VOLTS = WATTS, THE UNIT NEEDS 12AMPS X 12VOLTS = 144WATTS TO OPERATE, BUT ENDS UP GETTING 30AMPS X 12VOLTS = 360WATTS. THAT IS 216WATTS MORE THAN THE BLOWER MOTOR SHOULD RECEIVE. WHICH IS WHY THE BLOWER MOTOR AND THE FINAL STAGE RESISTOR WHICH ARE BOTH ON THE SAME ELECTRICAL CIRCUIT HEAT UP TO EXTREMELY HIGH TEMPERATURES THAT CAN EASILY CAUSE 3RD DEGREE BURNS, AND ALLOWED THE COMPONENTS TO IGNITE THE TREE LEAVES AND PINE NEEDLES THAT WERE BEING FILTERED. EVERY UNIT THAT IS CONFIGURED IN THIS WAY IS A FIRE HAZARD, AND IS DANGEROUS TO EVERYONE BECAUSE THE FIRE CAN START ANYTIME THE BLOWER MOTOR IS USED, AND THERE IS NO WAY OF TELLING IT IS FAILING UNTIL IT IS TOO LATE AND THERE IS A FIRE INSIDE OF YOUR CAR. I'M DISGUSTED THAT BMW HAS ELECTRICAL SPECS FOR THE BLOWER MOTOR, AND FOR THE FUSE IN THE FUSE BOX FOR THE BLOWER MOTOR AND REFUSES TO ISSUE A RECALL OR ADMIT FAULT. BMW IS OK WITH LETTING PEOPLE DRIVE CARS THAT CAN CATCH FIRE AND PUT LIVES AT RISK BECAUSE IT IS HARD TO PROVE THE ORIGIN OF A FIRE AFTER THE ENTIRE CAR IS ENGULFED IN FLAMES AND THE MODELS ARE OUT OF WARRANTY. I HAVE THE DOCUMENTATION TO PROVE THIS. *TR
ADDENDUM TO ODI ID NUMBER 10439751 THE FIRE WAS STARTED BECAUSE THE IHKRIII HVAC UNIT, WHICH CAN BE FOUND IN AN EXTREMELY LARGE NUMBER OF BMW MODELS, IN MY CAR WAS CONFIGURED INCORRECTLY BY THE MANUFACTURER, BMW. THE BLOWER MOTOR IS ON A ELECTRICAL CIRCUIT THAT USES A 30AMP FUSE RECOMMENDED BY BMW, WHICH IS LOCATED ON THE FUSE BOX COVER, TO REGULATE THE RATE THE BLOWER MOTOR CAN RECEIVE 12VOLTS. WHEN THE BLOWER MOTOR ITSELF REQUIRES 12VOLTS AT A RATE OF 12AMPS TO OPERATE NORMALLY. WHEN THE BLOWER MOTOR BEGINS TO FAIL, THE RESISTANCE IN THE CIRCUIT DROPS AND INCREASES THE RATE AT WHICH THE BLOWER MOTOR RECEIVES 12VOLTS, INCREASING THE AMPS (CURRENT) IN THE ELECTRICAL CIRCUIT, WHICH ALSO INCREASES THE WATTAGE THE BLOWER UNIT RECEIVES. AMPS X VOLTS = WATTS, THE UNIT NEEDS 12AMPS X 12VOLTS = 144WATTS TO OPERATE, BUT ENDS UP GETTING 30AMPS X 12VOLTS = 360WATTS. THAT IS 216WATTS MORE THAN THE BLOWER MOTOR SHOULD RECEIVE. WHICH IS WHY THE BLOWER MOTOR AND THE FINAL STAGE RESISTOR WHICH ARE BOTH ON THE SAME ELECTRICAL CIRCUIT HEAT UP TO EXTREMELY HIGH TEMPERATURES THAT CAN EASILY CAUSE 3RD DEGREE BURNS, AND ALLOWED THE COMPONENTS TO IGNITE THE TREE LEAVES AND PINE NEEDLES THAT WERE BEING FILTERED. EVERY UNIT THAT IS CONFIGURED IN THIS WAY IS A FIRE HAZARD, AND IS DANGEROUS TO EVERYONE BECAUSE THE FIRE CAN START ANYTIME THE BLOWER MOTOR IS USED, AND THERE IS NO WAY OF TELLING IT IS FAILING UNTIL IT IS TOO LATE AND THERE IS A FIRE INSIDE OF YOUR CAR. I'M DISGUSTED THAT BMW HAS ELECTRICAL SPECS FOR THE BLOWER MOTOR, AND FOR THE FUSE IN THE FUSE BOX FOR THE BLOWER MOTOR AND REFUSES TO ISSUE A RECALL OR ADMIT FAULT. BMW IS OK WITH LETTING PEOPLE DRIVE CARS THAT CAN CATCH FIRE AND PUT LIVES AT RISK BECAUSE IT IS HARD TO PROVE THE ORIGIN OF A FIRE AFTER THE ENTIRE CAR IS ENGULFED IN FLAMES AND THE MODELS ARE OUT OF WARRANTY. I HAVE THE DOCUMENTATION TO PROVE THIS. *TR
Safety Rating for the 1995 BMW 540I
NHTSA has not yet tested the 1995 BMW 540I in its New Car Assessment Program.
Technical Service Bulletins for the 1995 BMW 540I
No technical service bulletins have been reported for this vehicle.
NHTSA Investigations for the 1995 BMW 540I
There are no NHTSA defect investigations on record for this vehicle.
Other Model Years of the BMW 540I
- 1990 BMW 540I — 0 complaints
- 1991 BMW 540I — 0 complaints
- 1992 BMW 540I — 0 complaints
- 1993 BMW 540I — 0 complaints
- 1994 BMW 540I — 12 complaints
- 1995 BMW 540I (current)
- 1997 BMW 540I — 31 complaints
- 1998 BMW 540I — 28 complaints
- 1999 BMW 540I — 29 complaints
- 2000 BMW 540I — 36 complaints